-- Ralph@WeatherWool.com / 973-943-3110 (mobile)
2023-06-01 ... Walker Closeout ... Welcome to June!
I do love the summer, but it's not the season for WeatherWool. Gives us opportunity to catch up on a lot of things, tho, and I feel like October is tomorrow ...
We have a couple dozen Walker Hats still on hand, and we've decided to offer them on Closeout for $65 -- no returns, please.
2023-05-30 ... Upgrade of Wednesday Post ... Dad's Colors
Yesterday, Debby decided to reframe my Dad's World War II Colors. Pop was 22 when the war ended in 1945. The cloth is a section of Flag that flew over the ship (USS Seekonk) on which he served as Machinist and Hard Hat Diver. The Diver Patch is on the left. Divers were required to know how to swim, and Dad couldn't, but somehow he was certified anyway. By the time the Navy realized he couldn't swim, he was already a working diver, there was a war to fight and they just let it go. Hard hat divers wore very heavy boots and heavy helmet, and air supplied from "topside". Swimming was irrelevant. After "VJ Day", Dad served in China, clearing mines from the Yangtze River. His Coast Guard ID was issued after that.
All of those guys had their war stories, but it wasn't until after Dad died that other people told me some of the things he did. He never breathed a word to any of the family about saving lives. One story he did like to tell, a nice story, was about when he was stationed in New York City, diving in the Hudson River helping to raise the Normandie ocean liner, which had been destroyed by fire and had to be removed from the harbor. Dad would hitchhike around town regularly, and it was normal for anyone in uniform to get a ride immediately. One day he jumped in a car, paying no attention to the driver until on the steering wheel he noticed the gnarliest, scariest-looking pair of hands he'd ever seen. The driver was Jack Dempsey.
And Debby didn't like the photo from Wednesday's Blog, so she picked up a display case for the patches and challenge coins people have given us as a result of WarriorWool. We really appreciate these!!! The challenge coin in the lower right is from Denali, who is a Nationally Registered Emergency Medical Technician.
2023-05-29 ... MEMORIAL DAY
Posting my thoughts on Memorial Day is inadequate and impertinent. Sorry. And I’ve never served. But I will relay thoughts from the many Veterans and Active Duty personnel – mostly American, but also Canadian and European – with whom I speak regularly.
- They feel we must live our best lives in honor and appreciation of those who have fallen to enable and preserve what we have
- They feel the politicians and the top officers don’t support them. Those presently serving accept this with sardonic humor. The Vets are angry on behalf of those who still serve
- They feel the struggle is on the homefront now … that the places they serve (or served) to protect have changed in distressing ways
Although Memorial Day is an American holiday, I will emphasize these same sentiments have been expressed to me by citizens of many countries.
2023-05-28 ... The Downside of Inconspicuous Labeling!?
This morning I was notified of a chargeback, which means a customer disputed a charge, and the bank took the money back from our account and refunded the customer. There is also a service charge against us, but the main thing is that a chargeback is a very serious blemish on the merchant account.
The standard way to dispute/resolve a chargeback is to contact the customer. I can actually remember only one other chargeback, when, against everyone's advice, I filled an order from Morocco. The standard advice for American businesses like ours is to decline any orders from the entire continent of Africa because fraud is so widespread. I felt bad about nixing an entire country, let alone an entire continent. Given that the shipping and billing addresses matched, I thought it was probably OK. Wrong. The bank said there was clear evidence of fraud, but didn't explain what it was, or why the wool was received but not returned. That was a total loss for us, but a small one.
There are other countries which are also considered too risky for credit card transactions, but in these places we can still use Western Union.
In today's case, I phoned the customer who readily acknowledged the order, said her guy was happy with the wool and guessed he opened the chargeback. It's my guess that our inconspicuous label caused him to not recognize the source of the charge on his account.
2023-05-27 ... Reconing at Fleck (Guest Blog from Debby)
One of the first steps in weaving our Fabric at MTL is "warping" -- transferring the warp yarn from the small cones that arrive at MTL to the huge warp beam. Our Fabric has about 60 strands of warp yarn per inch (2.54 cm), and our bolts are about 53 inches (132 cm) across. So, the warp beam holds 3000+ strands of yarn. A great many cones are needed! And a lot of cones with relatively short lengths of yarn are left over when the warping is finished.
We do everything we can to eliminate the use of anything other than wool in our garments. And now we are making Hooded Jackets and Anoraks. Both Hoodeds and Anoraks have, at each side of the Hood, cords that are used to adjust the fit of the Hood. The Hooded Jacket also has knitted cuffs. In the spirit of “zero waste”, we use the leftover warp yarn to make the cords and the cuffs.
Cords and cuffs are knitted, not woven. (Knits and wovens are very different!) The knitting machines can’t efficiently use these "leftover" spools both because of the small amount of yarn on each spool and because the size and shape of the cones -- and even the yarn itself -- are not fully compatible. So the "remnant" warp needs to be transferred to larger cones, and lubricated to aid in the knitting.
To help speed production, I had the "opportunity" to learn back-winding from the pros at Fleck Knitwear, where the cuffs and cords will be knitted.
I spent Friday rewinding and waxing the yarn from 150(!) small warp cones onto 10 cones sized for the knitting machines. The beginning of the warp yarn needs to be fed from the warp-spool through a few stations on the rewind machine, and then affixed to the spool that will feed the knitting machines. When the yarn on each warp cone was played out, the next cone had to be mounted on the rewinding machine, the yarn again fed through the machine and tied to the end of the previous strand. And the knot needs to be tight and trimmed so that it will not catch in the knitting needles.
This type of rewinding is extremely tedious and time-consuming, but the rewinding saved days on the production calendar because no one would normally stay at the rewinding machine an entire day.
Our Hooded Jackets are being sewn now, and the ribs and cords will be available by the time the Factory8 sewing pros are ready for them. The work flow will continue without interruption.
As far as we know, cuffs and cords that meet our specs (pure Merino-class wool and 100% USA) are not made by anyone else. Making them ourselves is the only way. We have never even considered using the synthetic cuffs that can be purchased.
The small warp-cones are at the bottom of the re-winding machine, and the larger cones at the top are sized and shaped for the knitting machines. The warp yarn is waxed after it is drawn from the warp-cones and before it is wound onto the knitting cones.
After reconing and waxing, the warp yarn will be plied. In this case, four strands of warp yarn will be twisted into one 4-ply strand ... then knitting can begin.
The cuffs and cords are knitted on completely different equipment that can be seen on the Fleck Knitwear page linked above.
We appreciate MTL and American Woolen making the leftover warp available to us, and we appreciate that Fleck will help us with this sort of irregular and relatively unimportant (to Fleck!) work!
[This is Ralph] ... And BIG THANKS to Debby for realizing that Fleck could likely use our yarn to make cuffs, and then imagineering they could likely also make cords! Also, THANKS to the crew at Fleck for working with Debby to develop the knits she envisioned!! HATS OFF to Debby for getting the rewinding done on short notice, all at once!! I think the guys at Fleck were mostly joking when they said it would be fine with them for Debby to do the rewinding. Now they know Debby better, and for sure they got a kick out of their customer and temp-worker.
2023-05-26 ... PB Abbate ... Lending Library ... Burning Clothing
Today's issue of Apparel Insider headline:
The European Union has agreed to ban the destruction of unsold clothing as part of a drive towards reducing waste through greater reuse and recycling.
From our tiny point of view, it's kind of amazing to think major makers of apparel have this sort of issue, and that the EU feels the need to take legal action. (Parliament still needs to actually pass the legislation.)
I just thought of another use for the Lending Library! As explained on our Customer Service page, we have (previously) had to tell some people we just can't work with them anymore. We don't make such a decision lightly, but when people return for full refund multiple (sometimes even USED) garments, for example, we can't keep going like that. But I just realized we can at least tell such folks to check out the Lending Library. I'll feel better about that than cutting them off entirely.
And an important entry, particularly as Monday is Memorial Day ... I've known for quite a while about the heartbreaking rate at which American Veterans take their own lives. About 20 a day, although some estimates are much higher. Last night, through the courtesy of Augustus, a Friend of WeatherWool, I was afforded the honor of attending in NYC a fund raiser for Patrol Base Abbate.
From the website: Patrol Base Abbate provides a space for all veterans and service members to reconnect around shared interests. We aim to facilitate a rediscovery of purpose so our members can reclaim the best version of themselves in service to their families and their communities.
One of the speakers explained that the great majority of Veterans' support organizations focus on those who have served in combat and/or special operations, and yet the great majority of veterans who perish at their own hand have not seen combat nor served in special forces. I had no idea.
Please take a look at what PB Abbate is doing. And if you are a US Veteran, then PB Abbate would be happy to hear from you.
PB Abbate was named in honor of Sergeant Matt Abbate.
THANKS, GUS and THANKS, PB ABBATE!
2023-05-24 ... Patches and Challenge Coins
Since early days, we have offered Anoraks at cost for Active Duty Military use by those paying with personal funds. The WarriorWool Program is now also available to First Responders. The wool is also often donated. Some of the WarriorWool recipients send us Patches or Challenge Coins.
THANKS TO ALL WHO SENT THESE PIECES!
2023-05-23 ... Peacoat Vid
We are shipping a couple of early Peacoats now, and we did a quick video of the Lynx Pattern Peacoat before sending it off to a guy who's starting a new life as a sailor next week!
(I self-identify as young and athletic, with a full head of dark hair ...)
2023-05-21 ... Input!
We've put out some video lately and people have liked it. It would be great to hear ideas for additional material, whether video or written. Any input welcome. Thank You. -- Ralph@WeatherWool.com / 973-943-3110 (mobile)
2023-05-20 ... Custom Input: No Base Layer; "Sheep's Back to Mine"
This afternoon a customer sent a nice note, to which this entry is a response.
By the way my CPO in MidWeight Drab is a daily wear. It hangs on my bedpost and is the first thing I put on every morning. I wear it while making coffee, letting the dogs out and always without a base layer, no need for an undershirt.
Keep up the blogs too! I really enjoy the insight of what it takes to get from the sheep’s back to mine! …maybe that’s what a page needs to be, “From the Sheep’s back to yours”?
A few days ago, on the 15th, I wrote that more frequently I'm hearing from people who wear the wool without any base layer, and today's note underscored that. The second part of the note is already addressed on this website, in two different ways:
- Start to Finish is a timeline of the steps involved in making our clothing. It takes us (WeatherWool) about a year, but our Ranchers start working on the wool about three years before we get involved
- How WeatherWool Is Made is a list, in order of their involvement, of the entire WeatherWool team
- There is a third page, Partner Relations, that also talks about all of the people we work with, and how we all view those relationships
This information would have surprised me before we started our company. Maybe it will surprise (and hopefully interest) others, too. Probably we should make this info more public (video, social media). THANKS to John R for making me think about this!
2023-05-19 ... Factory8 Video with Advisor JR Morrissey
Advisor JR Morrissey has been helping us design and produce our garments since 2013. Together with Advisor Trustin Timber, we visited JR on 21 March 2023. Here is a short video covering that visit.
THANKS to JR and Anya for hosting us and Trustin for the video!
2023-05-18 ... "The Sheep's Only Got So Much To Give"
I was speaking with one of our Ranchers last week, and that's what he said.
This time of year, late April and into May, is the time we normally buy greasy wool (wool as sheared from the sheep). And it's also the time of year I speak most with our Ranchers.
On the Blog of 2021-04-21 (below), I mentioned that John Jewell had phoned me to offer his clip to us. Definitely an honor, and my perception was underscored in speaking with other Ranchers, who related to me how impressed they are with Jewell wool.
All the Ranchers we work with are growing "wool sheep" -- sheep that are bred and raised to produce wool as well as meat. But as woolen clothing has fallen out of favor over the last few decades (but coming back!!), the sale of wool has become less and less of a factor in the business decisions Ranchers must make. The financial realities are difficult. A Rancher may realize $100 for a sheep to be processed into meat, but perhaps only $10 or less for the wool. Because the price of wool is so relatively low, and because of the additional expense of raising wool sheep, many Ranchers raise "hair sheep", which are bred and raised strictly for the meat.
A Rancher we know who produces some fine fiber told me that he is about ready to switch to hair sheep because he can make more money. He didn't mean "more money" to renovate a vacation home in Hawaii ... he meant "more money" for typical living expenses. He'd love to continue to raising wool sheep, as his family has been doing since the 1800s. But the more energy the sheep devotes to wool, the less energy is devoted to growth (meat). "The sheep's only got so much to give."
All wool ranchers sell their sheep for meat eventually. Meat is important to our ranchers, but their sheep -- independently developed mixes of well-known breeds -- are focused on the fiber.
It may seem strange, but we (WeatherWool) are hoping the market for fine fiber strengthens. We need our Ranchers to realize higher prices. A rough example: our FullWeight Anorak in size Large weighs about 3.5 pounds (around 1.6kg) and retails at $625. The greasy wool required to make that Anorak costs us about $20. It's startling to think the credit card processor is as big an expense for us as is the Rancher. AND, we are paying "top dollar" for top fiber. Our biggest expenses -- by far -- are turning the fiber into Fabric, and turning the Fabric into garments. (Delivering an Anorak to a customer costs us about $400, as explained a little more on the WarriorWool page.)
2023-05-17 ... DENIM??!!!!?
Somehow, I had the idea -- without ever thinking about how or why I had the idea -- that denim is made of cotton. And indeed, here is the definition from Wikipedia:
Denim is a sturdy cotton warp-faced textile in which the weft passes under two or more warp threads. This twill weaving produces a diagonal ribbing that distinguishes it from cotton duck. While a denim predecessor known as dungaree has been produced in India for hundreds of years, denim as it is recognized today was first produced in Nîmes, France. 'Denim' originated as a contraction of the French phrase serge de Nîmes ('serge from Nîmes').
Denim is available in a range of colors, but the most common denim is indigo denim in which the warp thread is dyed while the weft thread is left white. As a result of the warp-faced twill weaving, one side of the textile is dominated by the blue warp threads and the other side is dominated by the white weft threads. Jeans fabricated from this cloth are thus predominantly white on the inside. Denim is used to create a wide variety of garments, accessories, and furniture
But others have different definitions. The IWTO (International Wool Trade Organization) this morning posted on Instagram that denim can be a wool/cotton blend.
It seems regardless of composition, denim is a twill weave. And this has me thinking about the possibilities of pure wool denim.
We shall see!
2023-05-15 ... Seasonal, For Sure ... No Base Layer Needed
Now that the weather is warming in the Northern Hemisphere, we've been hearing more from people about wearing WeatherWool over a base with short sleeves, or even with no base layer at all. This is the normal way for our Pants (I sure hope Pants this year!), but it's unusual to wear our tops without a base. However, as the weather warms, and people are out in mild temp with rain, the wool all by itself gets tested more. Also, experience with our Blankets will naturally lead people to realize base layers are comfortably omitted.
The next three months, we will see the lowest amount of customer interest as the warm weather holds in North America. I don't look at website analytics very often, but ... this morning the website had more visitors from Sydney, Australia and Calgary, Alberta, than anywhere else. Winter is on the doorstep for our friends in Oz!
2023-05-14 ... Testing Greasy Wool
Given that we are in the midst of our annual purchase of greasy wool, the subject of testing greasy wool has been front and center lately. In the past couple of days I've learned some more about this testing, and have updated that web page. It was nice to learn that some commercial testing is again performed in the USA, although not all the tests we need. And it was interesting to learn that there are a bunch of labs that are certified capable of doing all the tests we need, but none of them are in North America.
2023-05-13 ... Lambing and Predation
Predation, particularly of lambs, is a huge problem for the Ranchers we work with. The ewes are lambing at this time of year, and things can be very difficult. Most ewes can give birth without assistance, but sometimes they need assistance. Depending on the size of the ranch and number of ewes, lambing-time can be extremely demanding, even without predators.
Weather, of course, is also a huge factor. The goal is to lamb early enough that the lambs are ready to withstand cold weather a few months down the road, but late enough that the lambs are not born into wintry-weather. And the lambing needs to be coordinated with shearing, too. It's important to delay shearing until the real cold has (hopefully) past, but shearing can't be delayed too long because it's also important to avoid handling the ewes too near the end of their pregnancy.
In the American West, ranchers need to protect the sheep from bears, bobcats, cougars, coyotes, crows, eagles and wolves. A tall order. And some ranches have all these predators. Guard dogs help, but are most effective when the sheep are bunched together. But the ewes prefer to lamb in private, and will separate for lambing, which makes it much more difficult for the guard dogs.
Some ranchers will try to shelter the ewes during lambing (shed-lambing), but this requires the sheds, supplemental feed and extra labor, which are all very costly. If the lambs are born on the range, one rancher just told me he expects to lose 15-20% of his lambs to predation.
Predation is such a significant factor that neighboring ranchers may coordinate their lambing so that predators can't focus as much attention on one set of lambs. Wild populations are well-known to birth their young in a very short span of time, with the result that predators have limited opportunity to kill the newborns. Ranchers will adopt the same stance. But it also depends upon the habits of the predators. One of the ranchers has huge seasonal problems with eagles (which are completely protected by law), so he delayed his lambing a little to happen in warmer weather when the eagles preferred to stay higher in the mountains. But that resulted in lambing during coyote pupping time, which was probably worse.
Coyotes have a well-earned reputation for intelligence. They are smart enough to organize. One or two coyotes are a losing match against the guard dogs. But a group of coyotes may decoy the dogs in one direction and kill sheep or lambs while the dogs have been lured elsewhere. And even though the dogs are bigger and stronger, packs of coyotes can still seriously injure or kill guard dogs. Dogs have no chance against a pack of wolves. Bears and cats are deterred by the presence of dogs, but some of the ranches are so large the dogs may be far away.
2023-05-12 ... Customer Service and the Lending Library
We've always tried to provide a high level of Customer Service. Frequently, someone will order a garment and, after trying it on, wonder about sizing up or down. So we send another size. Most people will return one of the garments really quickly. But people have lots to do and sometimes we don't get a garment back for a month or more. Or sometimes people will tell us they needed to go hiking or something in both of them to really be sure of the sizing. For us, any garment that's been worn outdoors is USED. Also, any garment that's been in the possession of a customer longer than 10 days or so is USED, even if it was never worn.
Covering all the postage, and classing an essentially new garment as USED in the Lending Library seems an obvious unwelcome expense. But I don't know any other way of handling the situation, the original customer is now certain of the best size, and eventually someone gets a bargain on the piece in the Lending Library.
What I did not realize until lately, tho, is that these pieces that I list in the Library as New/Used are particularly interesting to first-time customers. I regularly see ads offering "20% off your first order". Doesn't this mean those companies will sometimes have to say "You've been our customer for years, so you pay full price."? I don't understand how that would work. Treating newbies better than established seems improper and insane.
And so although never intended, the Lending Library has been a way for new customers to get 20% off. I love being surprised and/or confounded, especially in pleasant ways like this.
2023-05-10 ... Sustainability Video
Andy McMurry, who is an Advisor as well as a Rancher from whom we have acquired wool, posted the link to this (13-minute) 2020 video from Savory Institute: The Story of Wool | Regenerative Agriculture Documentary. Sustainability, science, a holistic and humane approach are what Andy's work is all about. The vid puts forth some interesting and surprising stats (and I'm not vouching for the numbers):
- one in six workers is involved in fashion/clothing
- 20% of water is used in garment production (Water is still water afterward, tho. It's not consumed like fuel, for example.)
Whenever I watch a video like this, I pay attention to the clothing worn by the people in the vid. It does not look to me like anyone is wearing wool! I actually once wrote to the American Sheep Industry Association (SheepUSA) that member ranchers ought to get out of their canvas workwear and into some woolens, at least for the cool- and cold-weather photos they run in the monthly Sheep Industry News.
2023-05-08 ... Garment Tags
A couple of times lately people have asked about our garment tags. We experimented some with "hang tags", the kind of tags that hang off the outside of a garment in a retail shop. They didn't seem to make sense for us, so we have stopped using them.
There are also "inside tags", the tags that specify materials, place of manufacture, size, care and maker. And we also have Batch Tags. These tags are (mostly) required by law. But the placement of these tags is not specified (as far as I know, anyway). From our point of view, any material other than our own Fabric is a weakness. In a bad situation -- lost in a cold, freezing rain -- even a small thing like wet garment tags will make the situation worse, and so we minimize the tags we sew in, and we place them where any potential negative impact is minimized. In particular, people are surprised that we don't place our WeatherWool label at the back of the neck, the traditional place. But we can't make our tags from wool (can't make them small but still legible). And I'd love to eliminate everything but wool from our garments. Because we can't do that, we minimize the use of other materials and we place our label and tags where they will cause the least (potential) trouble if the situation is difficult.
There is one other thing ... people are so accustomed to seeing a maker's label at the back of the neck that I think NOT having a label there is memorable, and can maybe become something of a trademark of WeatherWool.
And!! ... we're not going to have external labels at all. Of course, to every rule there is an exception, and our exception here is that we will add an external tag by special request. We have a couple of customers that want a label on the outside, and we are flattered. One guy in particular ... good customer, really good guy ... I've never met him face to face, but he calls specifically asking us to sew a label on the outside of the garment, at the bottom of the left side. OK!!
2023-05-07 ... Wool and Eczema
Debby found some info that wool is beneficial to those with eczema. Here is a quote from MedicalXpress.com: “The researchers found when children switched to wool after wearing cotton, they showed a significant decrease in eczema severity whereas eczema worsened when those [who] wore wool changed to cotton.” Woolmark, the research and education and marketing arm of the Australian Sheep Industry, has made an article available online: Treating Eczema with Superfine Wool | The Woolmark Company This is actually a really, really big deal for some people.
Here is a quote from the article: "Whether it’s hot, cold, humid or dry, Merino wool garments are the most breathable of the common apparel types because of wool’s ability to absorb and release twice as much moisture vapour as cotton, and 30 times as much as polyester. When worn next to the skin, super fine Merino wool works as a dynamic buffer, helping to stabilise the humidity levels and temperature of the micro-climate between the fabric and the skin. It appears super fine Merino wool acts like a second skin for people whose ‘first’ skin is too dry."
WeatherWool is made mostly with 21-micron fiber. (A micron is a millionth of a meter. For sake of reference, the thickness of human hair varies widely, depending on a great many factors, and can be anywhere from 17 microns to 180 microns. Typical scalp hair is about 50 microns, but also varies greatly depending on the color of the hair and the ancestry of the individual. And there is a lot of info available on this!) Almost all our fiber is between 19 and 22 microns. However, our 2023 purchase includes the 17.5 micron "lamb clip" from the Jewell Ranch. This clip will be only about 1200 pounds (544 kg) and we will keep it separate from the rest of our fiber. We're trying to figure out something special to do with it!
2023-05-06 ... SMOKEJUMPER
A couple of days ago I finished reading SMOKEJUMPER, by Jason A Ramos (and Julian Smith). Jason has been wearing and testing WeatherWool at least 2.5 years, and over this time we've spoken a lot, and, I would like to think, friends. Jason is also now a WeatherWool Advisor, although we've been very lax about this and still have not gotten his Advisor Page on the website.
For those not familiar, smokejumpers are wildland firefighters who parachute into the area where they are needed. This work can be extremely difficult physically and obviously can be extremely dangerous. You won't qualify as a smokejumper unless you are in truly great physical condition.
Jason has been fighting fire since his teen years, and he's now spent most of his life as a smokejumper, which is a very elite level of firefighting. He finds smokejumping extremely rewarding and challenging, and it has led him into some other fields. He works a great deal with drones and SAR (Search and Rescue). Smokejumpers are of necessity gear-freaks, and Jason is one of the gear-guys that his smokejumping colleagues and many other groups rely upon for research and consulting. Jason has even formed Product Research Gear, a company dedicated to equipment. It's defo a huge compliment that Jason works with us! Jason is very gear-oriented, and he talks about his personal gear as well as the aircraft transporting the jumpers. Some of the gear is old and low-tech, such as the ever-present pulaski (invented by a firefighter), but the emergency shelters and communications equipment are leading-edge.
Before reading Jason's book, I had a general idea of what smokejumpers do, but SMOKEJUMPER filled in a whole lot more. Right off, one of my questions and concerns is/was: To what extent should the life and limb of the smokejumpers be at risk to put out a fire? I was happy and relieved to learn that the philosophy in this area has changed, and that smokejumpers will no longer intentionally put themselves at serious risk unless the life of another person is in jeopardy. (Jason doesn't seem to think jumping from a plane into the area of a forest fire is all that risky. I'm not completely convinced!)
The book covers Jason's own professional history, as well as the history of smokejumping, which goes back nearly 100 years in the USA. Jason also discusses the many ways fire can act and react, how it creates its own weather, how it can be seemingly so fickle (melting metal yet leaving nearby bushes intact), how quickly it can move, how it is influenced by terrain and even how it can modify terrain (by burning everything on the forest floor, causing rocks to roll downhill and even cracking boulders).
Of course, there are many opinions on how forests (and fires) should be managed (or not), and how that type of management affects fires. The various views on climate change are a big part of the management-discussion, and Jason covers that, as well.
The types of fires are highly dependent upon the available fuel and terrain, recent and current weather. All firefighters are extremely focused on current weather and weather forecasts, particularly wind, which can be a friend or a deadly foe, and can change from one to the other quickly.
SMOKEJUMPER is a great read and highly recommended! THANKS, Jason!!
2023-05-05 ... Z and S Twist ... Strong and Weak Yarn ... Point Roberts ... and Two Great Sayings ...
We (mostly me) like to see where our wool goes. I also have an interest in unusual places. Islands, places that are remote or hard to get to or in strange political/governmental situations. So it was nice to see a Hooded Jacket going to Point Roberts, Washington. Point Roberts is a tiny speck of America at the end of the peninsula just South of Vancouver, Canada. Driving to Point Roberts from elsewhere in Washington requires a Canadian transit.
Yesterday we drove to Fleck Knitwear to see about making some cuffs and cords for the upcoming run of Anoraks and Hooded Jackets. (The Anoraks will be FullWeight and MidWeight Drab, and the Hoodeds MidWeight Drab. Hope to have by end of July or earlier.) We've been getting some yarn spun lately, and the yarn specs confuse me ... I need to spend some time focused on it. But anyway, I know (I think I know) our yarns are one ply for the weft. Our knits use 2-ply yarn. I know that yarns can be twisted Z or S. So I asked Peter Fleck about this, and he showed us what that means. Here is a drawing from Wikipedia, which I think means it is property/courtesy (THANK YOU!!) of Creative Commons:
Shown this way, it's pretty clear what it means, and why the directions are referred to as Z and S. How much they are twisted is hugely important. Also, if the individual strands of yarn are twisted Z (the usual), then when plied together they would normally be twisted S. Or vice versa. And it is normal that the warp and weft are twisted the same. I think.
So anyway ... the yarn we had with us was our weft, and we needed our warp. The warp is spun worsted (old hands may say WOOSTERED) and the weft is spun woolen (yeah, it's ALL WOOL, so what kind of crazy-talk is that?). Because of the way the warp is prepared and spun, the warp yarn has much more strength than the weft yarn. I knew they were different, but I did not realize the warp is so much stronger than the weft. If I had not been working with our Fabric and wearing our garments for so long, I would have been distressed at how relatively weak (pre-finishing) is the weft compared to the warp. But I know that somehow, when woven together, the weft becomes much stronger than the warp. If you cut our Fabric a little bit with a scissor, and then yank, you can actually tear it neatly across the warp. But it won't tear at all across the weft. I don't know how that makes sense. I'll get Giuseppe to explain it to me one day. He did explain that we could make our weft much stronger, but that we would then lose softness and warmth.
Anyway ... we need the warp yarn for making the cuffs and cords. My fault for picking up the wrong stuff on Tuesday.
When I wrote a customer yesterday that the more I learn the more I feel like I am almost going backwards, he replied with an old saying that is new to me: "the more you know, the less you know you know". Indeed! This reminded me of a line from Donald Rumsfeld, who has held some big jobs. He was talking about risks, and he said ... there things that you know about ... things that you don't know about, but you know that you at least know that don't know about them ... and then the most troublesome ... there are things that you don't know and that you don't know you don't know. He called these last UNKNOWN UNKNOWNS, and boy have I run into a lot of those! The Unknown Unknowns are the tenured professors in the School of Hard Knocks. Click here for a short clip of Rumsfeld on Knowns and Unknowns.
Unknown Unknowns are actually among my favorite things, tho. They don't have to be bad. For a lot of people, the fact that adding water to wool will produce heat was a really good Unknown Unknown.
2023-05-03 ...Anoraks, CPOs, Hooded Jackets
Now that we have some Batch 8 MidWeight Drab Fabric, we will get busy with it. Better Team will be making some CPO Shirts in the MidWeight Drab as well as the last of the MidWeight Lynx from Batch 6. Factory8 will be making Anoraks in both MidWeight Drab (Batch 8) and FullWeight Drab (the last of Batch 7). Factory8 will also make some MidWeight Drab Hooded Jackets.
If you want any of these items and you haven't already placed a SHIP ASAP order, now is the time. They will be completed in 2 to 3 months.
The rest of the Batch 8 MidWeight Drab Fabric is scheduled for completion in early June.
2023-05-02 ... Batch 8 MidWeight Drab
Yesterday, Jacob and Wendy from American Woolen phoned me at about 8AM to give me a look at the first finished pieces of our Batch 8 MidWeight Fabric. It's quite common for me to sleep a few hours, be wakeful for another few hours then get back to sleep at 5 or 6 or even 7AM. When Jacob called yesterday, I was "out cold". But I'm used to being awakened by the phone ... it's fine, no problem. The surprise, tho, was when Jacob asked me to accept the Facetime so I could see the Fabric. He immediately realized my situation and it was a little funny. We spoke briefly and agreed I'd be at American Woolen around 7:30 AM today to pick up the first piece of MidWeight Drab Fabric of Batch 8. This morning, my weird hours were useful. I woke up around 2AM and left the house at 2:30. There is a small dirt turnout in a wooded patch just a minute away from AWC, and I grabbed an hour of shuteye there (as I have previously done several times). Then I did some work via cellphone and got to AWC right on time.
2023-05-01 ... New Video on American Woolen ... Welcome to May!
We have released a new video on spinning and finishing at American Woolen Company in Stafford Springs, Connecticut. This footage was mostly shot on St Patrick's Day. Advisor Trustin Timber condensed over three hours of interviews and factory tour into about 28 minutes. Some of the video was shot previously by Plant Manager Giuseppe Monteleone. The video can be watched here, and there is a lot more information on the page dedicated to American Woolen.
Giuseppe could probably have talked for a week and not repeated
Also, WELCOME to the SPLENDID MONTH OF MAY! If you are thinking of visiting us or the NYC area, the months of May and October have the nicest weather and are the prettiest. NYC is probably at its best the week or so before Christmas.
In the last few days, we've put together most of the Batch 10 greasy. Details on the Batch 10 page.
2023-04-29 ... WarriorWool for a Married Couple ... Coast Guardsman Visit
Yesterday, two Law Enforcement Officers, a married couple, ordered Anoraks. I remember two other WarriorWool orders from a husband/wife, but the others were Military. We didn't have the XLarge for the husband in stock, tho.
Two days ago, we were honored by a long dinner-visit with a United States Coast Guardsman and his boys. The Guardsman flew helos out of Air Station Kodiak (Alaska). The extreme weather and cold ocean in that area make AirSta Kodiak perhaps the most difficult and dangerous place to serve in the Coast Guard.
2023-04-28 ... Recycled Plastic Clothing
A couple of weeks ago, a customer told Debby and I that at least one company that claims to recycle plastic water bottles into clothing makes their fabric from never-used plastic water bottles. The customer was quite certain of his ground. Today, for some reason, I was thinking about that and spent a few minutes searching the web for confirmation. I didn't find what I was looking for, but I did find something else that was interesting. It turns out that a lot of people are against recycling plastic water bottles into clothing.
From the info turned up in my 5-minute search, the idea is that plastic water bottles can be recycled (into plastic water bottles) up to ten times. (I have no idea how the recyclers know they've reached the 10-time limit.) But if a water bottle is turned into clothing, the recycling stops. And the plastic-water-bottle clothes are not kept long or worn very much before they are discarded. The plastic clothing never decomposes, but it does break up into tiny bits of plastic that have worked their way into virtually everything, including our bodies.
2023-04-27 ... Japanese Registration ... Wool Fashion Awards
Yesterday, we received from the JAPAN PATENT OFFICE a CERTIFICATE OF TRADEMARK REGISTRATION for our mark WeatherWool.
WeatherWool is registered in several countries. We also have a few additional marks registered in the USA (all registrations listed here). We have a similar certificate for each of the registrations, and I've been trying to convince The Big Boss that they ought to be framed and hung in our showroom ... No Dice (so far)
The registration was accomplished by Polson IP Law working with the World Intellectual Property Organization. Polson has handled Intellectual Property matters for us since our early days.
2023-04-26 ... Experience Wool Post About Us
Today, @ExperienceWool, the Facebook and Instagram accounts of the American Wool Council, put up a post about our Lending Library. The AWC is a division of the American Sheep Industry Association (SheepUSA), which “works to improve the American wool industry and to promote the usage of American wool–both in domestic and international markets.” It’s their business to know the wool business, but it still kind of knocks me out they know who we are, even to the point of knowing about our Anorak and the Lending Library!
The great thing about working with American craftsman is their ingenuity. We’re huge fans of Al’s Anorak from @weatherwool. And so are multiple participants on the @history Channel's’ survival series “Alone.”
Now, the WeatherWool team has come up with a brilliant idea to help people feel 100% comfortable with the $625 price–they’ll lend you one. It’s true for just $30 and a promise to return the item they’ll encourage you to try it out, put it through your paces and see what you think. See what's in their lending library today, link in bio.
I don't know about 'brilliant', but the Lending Library has helped a lot of people get to know our stuff, and it has helped a lot of people get something at a savings.
We feel the best way to help the wool industry grow is to educate the consumer. We wouldn't be doing WeatherWool if we weren't huge believers in the capabilities and virtues of woolen garments. We also believe strongly that very few people understand what wool can do. And (apologies for repeating!) ... even garment-industry professionals don't know. So, why should the general public know? The folks at Experience Wool really have their work cut out for them ... and so do we at WeatherWool. But all that's another subject.
BIG THANKS FOR THE POST and for the recognition!!
2023-04-25 ... Exporting Wool
I estimate about 15%, maybe a little more, of our garments are exported, mostly to Canada but also many other countries (and we love that!!). We have a page, Countries, that lists places we know our wool has been, whether because we shipped it there, or we were told it was worn there.
But today was something new. This year, because we are testing some new ideas with Batch 9 (I will explain fully soon!), we put our greasy (raw wool) through some additional processing, which separated out shorter fibers -- noils -- from the rest of our fiber. It isn't that there is anything bad about noils ... they are valuable, in fact, but not to us. We could definitely save money by using our own noils, and that is an example of one of the many ways we could save money. But, of course, using our noils would reduce our quality, so it is not a consideration.
Our greasy is cleaned at Chargeurs, and Diego, plant manager, had previously told me Chargeurs would sell our noils if we wanted. This morning, Diego got in touch, and we happily sold our noils, for which we have no use, to Chargeurs. Our noils will be combined with the noils from others and shipped overseas, where they will be used to make a variety of woolens.
Selling the noils is a nice little boost for us! THANKS, Diego and Chargeurs!!
2023-04-24 ... Danish Military ... Batch 9 ... Batch 10
Today we received a WarriorWool inquiry/backorder from an officer in the Danish Military. We won't have the Anorak for a few months, but nevertheless an honor!
The spinning of the warp yarn for the first test pieces of Batch 9 won't be completed for another three or four weeks. We have a very long way to go before Batch 9 becomes Fabric. I'm afraid it will be 2024 before we have Batch 9 garments completed.
Over the weekend I spoke with Advisor Mike Corn, whose Corn Ranch has been a steady supplier of fiber for us since we began. Mike is also a partner of Roswell Wool, which offers auction and brokerage services through which we have always purchased our greasy. Mike said because of the atrocious weather in the American West this spring (people are telling me it's a 'non-spring'), everything is delayed and it looks like our Batch 10 acquisitions will be pushed back into May, at least in part.
2023-04-21 Again ... Skeptic
On the 19th, I posted a link to an exchange between me and someone who didn't believe wetting wool would generate heat. We added to that exchange, so there is an update. One new detail is that the skeptic owns and All-Around Jacket, and stated it's his favorite jacket ever!
2023-04-21 ... Update from Jewell Ranch
Yesterday, it was great to receive a phone call from Rancher John Jewell, whose focus is breeding sheep that produce great wool. Of course, Jewell Ranch does produce wool, and it's an honor that John offered his clip to us (for our Batch 10). This year, Jewell will have about 1200 pounds (544 kg) of ewe wool that John estimates will test at 19.5 micron with a yield of 70%. John has a similar amount of lamb's wool that he expects will test at 17.5 micron and 70%. Last year, Jewell Ranch produced the finest, cleanest, longest, and strongest (tied with Innes Ranch) of all the Batch 9 fiber. It's crazy that John's wool would lead in all categories, particularly in that all the greasy we purchase is truly premium fiber.
2023-04-20 ... New Video on Weaving ... Kong and Me!
Thanks to Mike and Tom Hillebrand and the crew at MTL, we just put up a video (made by Advisor Trustin Timber) about how WeatherWool is woven. This video has been added to our collection of videos, but can also be viewed here:
Our younger son, Zack, lives in Wyoming with his family. Zack's wife, Carla, and their 9-month old boy, Carter, are with us for a few days, so I may not get as much work done as I should. I haven't yet settled on my own name for him, but I'm using Kong for now ...
Kong getting a tour of the Showroom. He likes the axes and bison skull
2023-04-19 ... More Skepticism Regarding Wool and Water
The manner in which wool handles weather is fundamental to us, and, despite the perspective of most folks in the garment industry, I think actual garment performance ought to be huge factor in the selection of clothing. And so we have been at pains to try to present info about how wool handles water. Lately, we've released video showing an easy home-experiment that we thought would help convince people. But, I think because people are so used to the behavior of cotton and synthetic clothing, it seems strong skepticism remains. So I responded today to a skeptic, and I thought the info useful enough to also put it here on the website at the foregoing link. I am guessing my skeptical friend (I don't know who it is) will have more to say ... we'll see!
2023-04-18 ... Nice Tidbits
Customers tell me some really nice stuff. A couple recent ones that I really liked ...
We've had the US Military flirt with us a bunch of times. Ask for quotes, delivery schedules, etc. Never a real military-size order, which we couldn't handle anyway, but 10 or 20 or 30 pieces. But always (almost) my contact will eventually get back to me saying an officer somewhere higher in the chain of command stomped on the idea. The only time Uncle Sam has dug into his pockets was to buy one piece for a guy who was part of the team protecting Trump and Pence. There is another eval of WeatherWool underway now (at least I hope it's still underway). The guy who is my contact told me a couple of weeks ago that his Mrs hot-washed-and-dried his Anorak, and shrunk it waaaaay down. He said he'd be buying a replacement as soon as he got his tax refund. His first Anorak was a WarriorWool donation.
Earlier this week, a woman told me that she'd given an Anorak to her brother, and that he was happy enough with it that he'd sold several other garments. The new wrinkle is that he travels a great deal, often with long layovers in airports. The Anorak is comfortable enough to sleep in (which a lot of people do), and the Hood is big enough to hide the head and face. Military people have told me the Hood is really good for catching some Z's, but this was the first time I'd heard that sleeping in the Anorak enabled someone to stay in airports instead of paying for a short night in a hotel.
Oh ... one more ... We hear almost every day from people who tell us they regularly get compliments on the wool, even from strangers. A week or so ago, a well-known gent (not sure he'd want me to use his name here) wore his Lynx Pattern All-Around Jacket to deliver a sermon at his church. I loved that he felt the jacket was nice enough for such a setting. Afterward, a woman approached him. She didn't talk about what he'd said ... she was interested in the AAJ.
Some of the stuff customers tell me is 2023-04-17 ... Start to Finish Timeline
Now is the time of year we normally buy greasy (raw) wool, and so I updated the Start to Finish page. This page presents a timeline from when the Ranchers begin planning and working on the greasy we buy until our customers finally purchase finished garments. The Ranchers are actually working for three years before we come into the picture. Then another year or more from the time we buy until we have garments for our customers. WeatherWool incurs significant expenses beginning a full year (at least) prior to any sale of garments.
This year's purchase (which is not definite yet) will be Batch 10. We need to see the test results and find out what is available that meets our specs.
We have only just begun processing Batch 9, and I won't be taking delivery of the first tranche of Batch 8 Fabric until next month. So, we are way out in front of things with Batch 10 at this point. But the greasy is available only once per year, our Ranchers are counting on us, and I would go nuts if we ran out of Fabric and I had to wait another year to get more greasy wool!!
THANKS to Advisor Bob Padula for the Rancher-section of the timeline.
2023-04-16 ... Mailing ... Perspective on cotton?
We try to do a "WeatherWool Update" mailing every month or so. If you didn't get a mail from us today, and you'd like to, please let me know. For technical and legal reasons, this website has a separate mail list from the Godaddy email service we use. It's an issue I need to fix.
We definitely don't want to overload people's mailboxes. But we also do want to keep in touch, so once a month seems OK. Today's mail includes the usual stuff about inventory on hand and Open House (a week from today), but leads with a blurb and link about the "Wool + Water = Heat" video we just released. We'll try to have something interesting in the lead of future monthly mails.
Almost everyone is surprised, and even disbelieving, that wool will produce heat when water is added. But I was just wondering ... what if wool was all we had ever worn? Imagine people not familiar with cotton clothing performing a similar test. I guess they would be surprised that cotton does NOT generate heat, and makes you feel even cooler/colder than you otherwise would. (And wet cotton chafes!!)
2023-04-14 ... Wool + Water = Heat (and no Batteries!)
We've gotten some strenuous pushback for citing personal experience as well as actual research showing that wool will generate heat when water is added. So ... we did a basic kitchen-table experiment that I think anyone can duplicate at home, at least well enough to see that wool really does warm up when water is added. We added a video of this experiment to our Performance Videos page. Thanks to Advisor Trustin Timber for producing this video! And a tip of the hat to Tim L for being in our corner!
2023-04-13 ... City-Fishing
Advisor JR Morrissey, the proprietor of Factory8, has guided the production of WeatherWool garments for about 10 years. In response to some of the fishing photos we've been using, JR sent me this snap from a few days ago in Manhattan. JR was out "city-fishing" -- sushi dinner at Yama Sushi in Gramercy Park. I love that people wear WeatherWool in cities ... whether out to dinner, walking the pooch, commuting, or similar. All our garments -- due to our Fabric -- are suitable for city-wear and professional settings. JR remarked how comfortable the All-Around Jacket is, even in the mild weather at the time (sneakers with no socks!). Thanks JR, for a really nice photo!!
2023-04-12 ... AAJs, Double Hoods, Hooded Jackets, Basic Vests
If you have placed a SHIP ASAP order for:
- All-Around Jacket in FullWeight Black or Drab
- Double Hood in FullWeight Black, Brown or Drab
- Hooded Jacket in FullWeight Black or Drab
- Basic Vest in FullWeight Black or Drab
you should have received by now a notice that your order has shipped, or is being prepared to ship. We'll need another day or two to get the last of the SHIP ASAP orders boxed and sent on their way. If you haven't received notice (or the garment!), please get in touch!
Although some sizes/Fabrics are sold out, we still have inventory in all these items.
2023-04-10 ... Random Bits
A by-product of the wool industry is lanolin. By weight, a typical fleece contains about 10% lanolin, also known as "sheep grease" and "wool grease". Lanolin has a lot of uses, and is an ingredient of many cosmetics. I use a track-ball mouse on my desktop machine. I like the track-ball because the pointer is moved by rotating the ball with my thumb. It's a great type of mouse for someone with shoulder pain. Just now, the ball was not moving properly, but a very small amount of lanolin provided the lubrication that restored smooth movement.
Because we've just been restocked with some garments (previous Blog), we have been filling a lot of backorders. And so right now we're sending wool to several countries ... Australia ("wool season" starting in the Southern Hemisphere), Belgium, Canada (a big part of our business), Denmark, Germany (many customers there), Hong Kong, Indonesia (first shipment), Japan, Korea, Taiwan and probably a couple more that I can't think of right now. This is kind of amazing to me!
An unexpected benefit of the wool business has been friendship with some people in the outdoor media industry. In a short spell of reading yesterday and this morning, I came across articles and even an entire magazine from friends.
Over the coming weeks, we'll be releasing some video on a few topics. Here is a 90-second video from our recent visit to American Woolen, which has primary responsibility for turning our fiber into Fabric. The clip features Giuseppe Monteleone, Operations Manager, and it's a great glimpse into Giuseppe's personality and dedication to his colleagues, his work and the wool industry.
Giuseppe Monteleone, Operations Manager at American Woolen, looking over our Batch 9 top (clean fiber)
Yesterday, Advisor Leo Grizzaffi sent a note describing his interaction with a group from Taiwan who had come to the USA seeking experience with firearms. Given the Taiwan-China unease (at best), it is shocking to read that Taiwan's military has virtually zero firearms training. Leo's description of his work with the Taiwanese group is described at the end of his Advisor page (linked above).
2023-04-08 ... Basic Vests ... Inspiration ... Sighting
This morning I made a run to Factory8 in NYC's Garment District to pick up Basic Vests in FullWeight Black and FullWeight Drab. The website is updated to accept payment for these. We'll be filling the SHIP ASAP backorders very shortly. But a few days ago we got our All-Around Jackets, Double Hoods and Hooded Jackets, and we're still working on those, too. We'll do what we can today. Tomorrow (Easter) is a bit of a family day, so we may not get much shipped.
Sometimes people tell me they've been saving $10 a week to buy some wool, or maybe working overtime. A teenager was saving his wages from tending an apple orchard. Other customers ask about payment plans. This sort of thing makes me feel even more responsibility than usual. Ranchers have told me some special things, too. But a few days ago, a customer said he'd planned to reward himself with some wool if he achieved his goal of losing 100 pounds (45 kg). He still had about 15 pounds to go, but he wanted to discuss sizing. Given that I also ought to lose 100 pounds, that call was particularly inspiring.
A few days ago a customer ordered some wool, and told me he wore some of our stuff to a party in Virginia Beach. Another of our customers was there, and recognized WeatherWool. We're still so small that we've heard this type of story only a handful of times.
2023-04-07 ... Base Layers ... Wool & Prince
It's always been on my mind to someday make base layers because they are so important and because we'd love for people to be able to dress completely in our products. But that "someday" is still far off because we have so much still to do with our core business and because base layers are so different from our woven outerwear. I also can't figure out how we could offer the same level of Customer Service with base layers. We always accept returns because we can't have anyone feeling like they are stuck with our garments. But outerwear retains value. Base layers, even if they've never been worn except for "try on", are at a dead-end, and can only go to charity. So, we'd have to have a different level of Service, and I don't want that.
Today, I'm wearing a Wool & Prince Henley Shirt base layer. Right out of the box, with the house cool in the morning, it was extremely comfortable. A little less so now, in the office, with the fireplace going. The temp now is about 73F/23C, and maybe it's just my imagination, but I think I can feel the 22% nylon. Actually, I thought the Henleys were 100% Merino when I bought them. If I'd known about the nylon I would have passed. I also didn't know they were made in Korea. For some reason, I thought Wool & Prince was made in UK, where the company is based. The woven garments are made in China and the knits in Korea.
Looking over the Wool & Prince website a little more, I know this. If we ever offer base layers, we will NOT use photos of men in briefs.
2023-04-06 ... Lending Library Items
We've been working with our tailors for a long time. In the course of production and development, we naturally leave garments with the tailors to aid them in their work. Mostly, we collect things when the work is done, but sometimes things are misplace or covered up. In the last few days, we've gotten back several garments that had been left with the tailors for weeks or months or even years. So the Lending Library has been stocked up a bit.
2023-04-05 ... NYC Pickup ... New Phone
With my trailer at American Woolen, Alex and I had to use our pickup and hatchback to get the Hooded Jackets, All-Around Jackets and Double Hoods at Factory8 in NYC's Garment District. We needed two round trips to with two vehicles to accomplish what would have been easily done in one trip with the trailer. BUT, then I wouldn't have had the chance three weeks ago to tell Advisor Trustin Timber that we would "spot the box at American and bobtail home". So ... But also, with the trailer I would have had to wait until Saturday. Now we can get started inspecting and shipping on Thursday (tomorrow). We won't get much more done today because we're hosting Passover Seder shortly.
Here's a 17-second video from this morning's load with Alex and Advisor JR Morrissey, who oversaw production of the garments (and then helped load the truck, as usual) ... 37st Street, Manhattan
I'm learning to use my new iPhone. I've definitely got all the young people shaking their heads at my cluelessness, but I am learning! Still carrying my Android, tho, because I haven't migrated everything over yet. The iPhone is reputed to be fantastic at photography and video. I'm not discerning enough to know the difference. But I took a short video when Alex and I were in NYC this morning, and Denali told how to upload video from my phone. That was definitely one of those WELL, DUH moments. Won't be the last!
If you have an All-Around Jacket, Hooded Jacket or Double Hood in Black or Drab on backorder, but have not set up SHIP ASAP, you might want to get in touch.
2023-04-04 ... Garments Coming ... Blizzard for Wyoming Shearing
Tomorrow, we pick up Hooded Jackets, All-Around Jackets and Double Hoods at Factory8 in NYC. We'll need to do some Quality Control and prep work before we can send these garments on their way, but we'll get rolling on the SHIP ASAPs probably Thursday (the 6th).
Shearing started Sunday afternoon on the Innes Ranch in Wyoming. Bob Innes, whose clip is the biggest in Batch 9, sent me the video below, and told me they would push to finish shearing quickly, ahead of a major storm predicted for Wyoming on Tuesday (today). Bob's ranch isn't far from Casper, which experienced the biggest single-day snowstorm on record. Roads are closed.
Indeed, Bob's shearing crew managed to complete their work on Sunday night, allowing Bob to prepare for the storm on Monday.
2023-04-02 ... Batch 10 planning ... Tradition as Predator ... NOT Joking!
Even though the first pieces of Batch 8 are just going into finishing, and the first nibbles of Batch 9 are just going into spinning, it’s time to think about Batch 10. Sheep are sheared annually, early in the year. The ranchers don’t want to shear when the weather is too cold, but they also don’t want to shear too close to spring lambing. Weather, lambing and availability of the shearing teams need to be balanced.
Yesterday I spoke with Rancher Bob Innes, whose Batch 9 clip was the largest single clip we’ve ever purchased. Bob, in his 70s, told me this has been the toughest Wyoming winter he’s ever seen. But he had plenty of hay, and he was able to get it to the sheep on the range. Many other Wyoming ranchers and their livestock have suffered a great deal this winter. The need for supplemental feed was much greater than usual, and prices are much higher than last year. The Wyoming cold and wind hasn’t let up much at all since November. And even today, still plenty of winter going. Bob’s sheep handled winter in great shape, though, and Bob’s main concern is that his fiber may have coarsened (thickened) a little too much for us. We’ll know soon. Bob’s shearing crew was setting up as we spoke.
A couple of months ago I spoke with Advisor Mike Corn, whose Corn Ranch is a steady source of wool for us. Mike told me a couple of interesting stories. He started with a question: "What's the biggest predator of sheep?" I was thinking coyotes, at least in Mike's area. He said "TRADITION!". And he said this wasn't his own observation -- that another rancher had pointed this out to him. And then the example. Mike knew a guy who'd been losing a lot of sheep to coyotes. Mike uses guard dogs, the presence of which keeps coyotes away from the flock. So Mike gave two valuable guard dogs to the other rancher, and the dogs did their jobs very well. But one day, on this mixed ranch, they decided to bring cattle into the same area as the sheep. Because the dogs had not been habituated to cattle, the dogs wouldn't allow the cattle near the sheep. So the rancher shot the dogs, and the coyote predation resumed.
Being mindful of April Fool's Day, a couple of people thought I was joking yesterday about skewing toward photos of smiling people on our website. No joke!
2023-04-01 ... Maybe I'm the April Fool
Unless I'm on the road, my day usually starts with a review of the emails and media. Most important are items from customers and production-related. But I also read industry-press, which I still find kind of crazy. I still have a sort of SERIOUSLY??!! reaction whenever I reflect that I really am in the rag trade and really am a clothing designer.
One of the mails I look over is the free newsletter of the CFDA, the Council of Fashion Designers of America. I'm not a member of the CFDA, and probably not eligible, because members are America's "foremost" designers. But anyone can get the newsletter, and THANKS, CFDA!
Some of the stuff they publish really throws me off. And not just CFDA, but many other designers and clothing companies. I've gotten into the habit of looking at the designers and the models to see who looks happy. We're guilty here, too. Our models are mostly not smiling, either -- that's going to change -- but at least nobody looks dour. Denali really liked working with Advisor Fazon Gray because he is a professional model. I don't understand the subtleties of that. But what I liked is that Fazon is infectiously cheerful and grateful, and it shows in a lot of the photos. Going forward, we're going to have happier faces on this website. And I've just added that principle to our DOs and DON'Ts. If I'm the April Fool on this one, I don't care.
The latest CFDA newsletter featured Be-Spoke, a new book by Marylou Luther, who's been writing about fashion since 1953. I definitely count as OLD from most perspectives, and I was born in 1954. So Marylou has a long professional history, and she's seen some big names and companies since the beginning. I liked the line she offered from Coco Chanel (me quoting Chanel is pretty bizarre, I know ...) that "Fashion fades. Only style remains." WeatherWool is not fashion, and that definitely works in our favor. We can have the same design/style year after year.
I tried to order the book from Barnes & Noble. After I got about five error messages, I ordered through Amazon very easily at a significant discount from B&N. But a few minutes later, I got a confirmation email from B&N. So ... I tried to cancel, but again got error messages. There was no phone number that I could find. As usual with big companies (not us), the confirmation email came from a NO-REPLY mailer. So ... that's another big-company DON'T that we DO. We'll always be available by phone, etc.
If anyone would like the extra copy of Be-Spoke, let me know.
2023-03-31 Again ... Edison Quote
I just stumbled across this gem from Thomas Edison: "When you have exhausted all possibilities, remember this: you haven't." Apropos of the previous Blog entry?
2023-03-31 ... Debby was Right
Debby has been telling me all along that Slot Buttons wouldn't work on the Peacoat. Not that she was against them. She believed the Peacoat design is not compatible with Slot Buttons. But I had to try ... and try ... and try. So, we tried a few approaches, but we were unable to achieve the results we required.
A couple of days ago I finally had to agree we'd need to employ a more-typical approach to the buttons. We'll be switching to 4-hole Corozo Buttons, which will lend function and interest. The Corozo Buttons are oversized (1.125 inch / 2.86 cm diameter) as usual with Peacoats, and we'll be offering them in Black (Black and Drab Peacoats) and Brown (Brown and Lynx).
As if to fully repudiate my stubbornness, our buddy Dutch (proprietor of Dutchware Gear), who loves making things, told me yesterday that he can't make any more Titanium or Bronze Slot Buttons for us. He said no matter how he tried to do it, the button-making process was too time-consuming and disruptive to his standard operations.
The Ti and Bronze Slots are gorgeous, tho, and I'm planning to use them for the North Maine Double Coat (I hope!). And we (really only me) are looking for other potential button materials and button-makers.
As for Debby being right, after 50 years together, I'm used to her being right and she's used to me having to run down the dead-end and see for myself.
2023-03-29 ... Wood Duck Boxes at The Swamp
About 10 days ago, when Advisor Trustin Timber was in town, we met Advisor David Alexander at The Swamp, our little spot in the Jersey swamps not far from New York City.
David and Trustin were well aware of each other through Instagram, but had never met until this month at The Swamp.
We met to get some imagery of David installing Wood Duck Nesting Boxes, but first, David surprised me with a very thoughtful gift ... some Taylor Ham made from venison harvested at The Swamp. Taylor Ham is a breakfast sausage and something of a New Jersey totem. It was fantastic! THANKS, DAVID!!
David is Senior Naturalist for Essex County, New Jersey, which is on the other side of the Rockaway River, which forms most of the border of The Swamp. David is a Naturalist all the time, whether working or not, and installing Wood Duck Nesting Boxes is a typical activity. The Swamp is used by a lot of "woodies", and so it's a great place for the boxes. Woodies, as the name suggests, love timber and water. Watching them maneuver through the forest at high speed is always a pleasure. The visual acuity and maneuverability are extreme, at least from my perspective. They seem as nimble as much smaller birds. David explained the nesting boxes will be a place for the hens to lay and incubate eggs, but will be abandoned very quickly after the ducklings are hatched. Woodies will normally nest in cavities in trees, but there aren't enough of those to go around, and hopefully, the nesting boxes will protect the nesting hen and her eggs somewhat better than natural spots, which are more accessible to predators.
Wood ducks were, not so long ago, endangered because the spectacular plumage of the males was prized for decorative uses. Now, they are the most common ducks at The Swamp ... a remarkable "back from the brink" conservation success story!
2023-03-28 ... Getting Back to Normal ... Accidental Experiment
The last two weeks we've spent some time on the road, and have had house guests as well. So, I've gotten very far behind in my usual work and correspondence, but I'll catch up.
Customer Tim has been doing some experiments regarding wool and water, and a couple of days ago he sent me a note detailing an accidental experiment:
Hello all of you!
The other evening it was cool and raining outside. I had let the fire die out in the stove because it was forecasted to [and did] get up into the 70's the next day. But the house was cool and therefore I put on one of my knit Wooly Pulley all wool sweaters over my lite Woolpower T shirt, and was comfortable. When the dogs needed to go out I simply went out in that same sweater. I did not get soaked but the sweater was wet, but not wet enough for me to think I needed to take it off once back inside. I sat down and within a few minutes thought,"What is going on? How did the house get this warm from when I got up to take out the dogs to now?" I thought this because I was getting too warm.....and walking the dogs had not been vigorous enough to get my body generating that much heat......partly because my dogs don't like getting wet and therefore they don't go very far with me to do their business when it is raining like it was. But then it occurred to me that I was experiencing, yet again, the fact that wool heats up when it gets wet!!! "Aha!", I thought, "I have experienced a "blind" study of the subjective fact about wool and water!" "Blind" because I wasn't even thinking about it and was caught off guard by how warm it got. I had to take the sweater off. Ha!
This is great stuff! THANK YOU TIM!!
2023-03-27 ... Random Advisor Encounter! ... SERE Comments
WeatherWool is still so small that whenever someone tells us of a WeatherWool sighting, we feel like it's another step forward. Yesterday, Advisor Heath Gunns was wearing his wool in the Seattle Airport when he was approached by Advisor Tanner Buller.
This morning I rec'd an inquiry about our WarriorWool Program. The note included this gem: "... I just got back from helping the fellas out at SERE training and they were all wearing your Anorak hoodies and raved about them."
2023-03-25 ... PS to yesterday's Blog
Mose would like three more CPOs ... in FullWeight Fabric. We'll try.
2023-03-24 ... Shirt Diary
Yesterday we got a great email from Mose O'Griffin, proprietor of APROE.com (used with permission):
Here's the breakdown of the life of the shirt:
- Shirt purchased on 4/24/2019
- Shirt worn for 1046 days continuously. Not washed. Bottom hems near pants pockets and sleeve edges fraying slightly. No button damage or any other visible damage.
- Repairs conducted and shirt resumed as a daily wearer on 5/2/2022.
- Shirt worn for another 324 days continuously. Left elbow blown out.
Overall, that's 1370 days of continuous use (3.75 years). It has been on so many adventures! That's about 3x the longevity of the Navy CPO shirt I was wearing when I met you guys.
Mose purchased a CPO Shirt, but in FullWeight. The CPO is now offered in MidWeight only, and the similar ShirtJac is FullWeight.
THANKS MOSE for this amazing chronology!!
2023-03-22 ... Updating an Old Story on Polypro and Paint
We were visiting a designer/manufacturer back in about 2014, and on his racks were some lovely white wool jackets with random bits of RED. He explained that he'd helped design the jackets, and had handled the production. After the design phase was finished, the representatives from the customer, a very large clothing maker, basically signed off and let our pal handle the manufacturing. The customer not only sold clothing, but had a large woolen mill. So the wool fabric was shipped from the customer's mill straight to to the manufacturer, and the design team did not see the fabric until they showed up to inspect the finished jackets and take delivery. WELL ... the jackets were supposed to be pure white ... no red flecks. Our pal had no reason to suspect there was a problem with the fabric, because, after all, the fabric had been manufactured by the customer. So, he made the jackets with the fabric that had been delivered. But the design team had not actually SEEN the fabric, and did not know that the fabric was flecked ... prominently ... with bits of RED POLYPROPYLENE ....
The preceding is the story as I believed it until a few days ago, when I told it to Giuseppe Monteleone, production manager at American Woolen, and Giuseppe said what we had seen was almost certainly not polypro, but paint. Many ranchers paint their sheep as a sort of branding, so they can distinguish their sheep from other sheep. But Chargeurs, who scours our fiber, will not guarantee the paint can be removed. Indeed, Giuseppe told us he has many times seem paint in fiber that was delivered to him.
We have always purchased fiber from ranches that are free of both polypropylene and paint. These requirements, as usual, raise the cost of the fiber we purchase.
2023-03-21 ... NYC ... New Phone
My new Apple Phone arrived and I discovered that my old phone WILL ring but only if I have the volume turned OFF. I guess when electronic things break down, they get weird. Or ... it could be me ... So ... soon I will be making mistakes on a new phone. If I hang up on you, or don't answer, please give me another chance!
Today we dropped off the last of the Batch 7 Fabric (FullWeight Drab) at Factory8 in NYC's Garment District. We'll be making some Anoraks. Advisor Trustin Timber was on hand to get some footage giving a sense of the Midtown Manhattan hustle. Then, a long meeting with JR Morrissey, proprietor of Factory8, including a design session, a tour of his place and an interview. Trustin was pressed into service as a fit model, which he actually was, briefly, some years back!
It's been a great week with Trustin, and we got an awful lot on film (and still). Now it's time to pack up the equipment for the flight back to Toronto in the morning.
The new Big Button on the corner of 39th Street and Fashion (Seventh) Avenue in the Garment District in Midtown Manhattan, New York, New York. The monument to the people and industries of the Garment District stands 28 feet (10 meters) tall.
2023-03-20 ... The Past Few Days ... and SPRING
Advisor Trustin Timber has been here since Wednesday, and we've been working a lot with him, putting together video, stills, interviews, product shots. And yesterday was a busy Open House. So I'm hundreds of emails behind. I also need to respond to text messages, Chats, WhatsApp messages, YouTube, Facebook, Instagram ... SORRY if I have not responded to you yet. And tomorrow, son Zack and his family will fly in from Wyoming to visit for a week. I'll get caught up, but it will take a while.
Also ... as of a couple of days ago, my phone stopped ringing. I don't mean people stopped calling ... I mean the phone isn't working right. Unless I'm looking at it when a call comes in, I won't know. It's an old phone and it's been dying for a while. My new phone should be here tomorrow, and I'll be switching from Android to Apple. Customer MIKE, an Apple Consultant, will help me get going on the new device. THANKS MIKE!!
In the coming days and weeks, we'll be putting up a lot of material generated during Trustin's visit. Here, a couple of photos from our day filming at Material Technology and Logistics in Jessup, Pennsylvania. MTL has been doing our weaving for 11 years. THANKS to owner Mike Hillebrand and his team for their hospitality on Thursday, and for 11 years supporting WeatherWool.
Above, Debby and Ralph watching the loom create MidWeight Drab Fabric.
Below, Tom Hillebrand, son of MTL Founder Mike, with Ralph.
At MTL, as part of the visit, we picked up some greige Fabric that we delivered next day to American Woolen for finishing. As usual, owner Mike helped me load my trailer. This time, Trustin also helped, along with Tom Hillebrand and a few guys who work the loading dock and warehouse. So I was loaded up in nothing-flat!
And a big deal for some of us ... today is the First Day of Spring ... In 2023, the Vernal Equinox (here in the North) happens on March 20, at 5:24 P.M. EDT. This is also the start of Autumn in the Southern Hemisphere. For WeatherWool this means the public's interest (in the North) in wool tapers off for a few months, and picks up again in August. We're delighted to have customers in Australia and New Zealand, and their interest in woolens will be picking up now. From our production point of view, tho, there is no lull, and we feel as if Fall will be here again in about 10 minutes.
2023-03-19 ... "What You Know That Just Ain't So"
"It ain't what you don't know that gets you in trouble. It's what you know for sure that just ain't so." A great line, whoever said it.
Following on the Blog entry from 20 February, Alex, Debby, Advisor Trustin Timber and I did some kitchen table experiments with wool and water. Does wool REALLY, ACTUALLY, GENERATE HEAT when exposed to water? It does. We'll post video soon. Here is the basic experiment:
- the temperature in the kitchen was 72F/22C
- we let some or our Fabric sit in the kitchen for a while, so it was room temp
- we had some water in a spray bottle. The water was deliberately a little cooler than the room, at 66F/19C
- we sprayed the wool with the water, and rolled it up around the thermometer's sensor
- the thermometer reading dropped to 66F/19C quickly -- same temp as the water
- the thermometer temp quickly began to rise, topping at 78.1F/25.6C within a few minutes
This was a quick table top experiment that just about everyone could replicate at home. We'll do some more experiments testing the behavior of wool in the presence of water and ambient humidity. It's easy to imagine a lot of different experiments that could be done. Some more difficult than others. All we were trying to show here is that when the wool was wetted, it did in fact generate significant heat.
This is really nice to know, but it's of secondary importance. The most important experiment is totally unscientific and 100% subjective. The most important experiment is what it feels like for a particular individual. And that can't be tested in a lab.
I forgot to thank customer TIM for getting this kitchen-test ball rolling!!
2023-03-17 ... Sighting!
It's been a busy couple of on the road. More about that later.
Every now and then we'll hear from someone who saw WeatherWool somewhere. And we've unexpectedly seen WeatherWool on TV, which is great. But until today, none of the family has ever encountered anyone wearing WeatherWool. This afternoon, in Milwaukee, Denali's husband, Aram, saw a guy wearing the same Lynx Hooded Jacket Aram was wearing at the time!
2023-03-15 ... Congratulations, Advisor David Alexander
WeatherWool Advisor David Alexander accepts the Employee of the Year Award from New Jersey Recreation & Parks Department. David is a Professional Naturalist and a Registered Guide in the State of New York and is also Senior Naturalist for Essex County, New Jersey (where WeatherWool is headquartered).
David's remarks at the acceptance ceremony:
This is no surprise to those of us who've seen David "doing his thing"! We're proud to have you with us as an Advisor to WeatherWool, and we're very glad to see Essex County publicly acknowledge your work!! Over 100,000 people (including my family!)!! WOW!! Congratulations, David!!
2023-03-14 ... Unaffected by Bank Failures
Shopify, the platform upon which this site rests, was, according to the news, one of the companies caught up in the failure of Silicon Valley Bank. According to Shopify, payouts to us will not be affected. So far, no problems. But also, I don't understand banking, let alone the details of the relationship between Shopify and SVB.
Our website accepts orders guaranteed by all the major credit cards, PayPal, and (a recent surprise to me!) ApplePay. When a customer orders a product from us, a PENDING charge is noted on the customer's account. But our website is set to accept payments individually, and only upon our explicit request. So when a customer places an order on WeatherWool.com, we are notified that funds are available, but the customer will not actually incur the charge until we box the order, at which point we accept that specific payment. If we've miscounted, or if an item fails final inspection, we don't accept the payment and there will be no debit from the customer's account.
The Lending Library relies on this procedure. When someone orders from the Library, but the item is already in possession of another customer (and this can be seen from the detail of each item in the Library), we let the new order sit. It we don't accept payment within a week or so (about 2 weeks with PayPal), the order expires and the customer never sees an actual charge.
There is 2-night "float" between when we accept a payment and when that payment is deposited in our account at Chase Bank. If there is any problem with us getting paid, we'll know pretty quickly. So unless Chase were to reverse previous payments into our accounts, any problems with SVB would affect only a couple of days worth of business ... I guess.
Anyway, so far, so good. And Shopify has specifically posted that our type of store is unaffected.
2023-03-13 ... Closing the Circle
Short entry, but I want to write it up now else I'll get distracted and forget. Debby was watching a YouTube review of our Anorak by 'P', and I heard P mention that he was wearing a WarriorWool Anorak that was one of TEN donated by one VERY generous guy. I couldn't remember if I'd ever told the donor about this review. It turns out I had NOT tipped him previously, and so I'm really glad Debby happened to be watching that review! I hope the donor enjoys the vid!! THANKS to the anonymous donor, and to P for making a great vid-review!!
2023-03-12 ... Hats (Someday)
We still very much want to make Hats, but there are a couple of big steps to be taken.
We haven't made Hats since 2017, when Ruby, our Hatmaker, passed away.
Ruby's company, Headwear Creations, is now operated by Goorin Brothers, an important customer of Ruby's, and one of which he was very proud. Cecilia, Ruby's right hand, is still heavily involved. When we spoke with Cecilia a year or so ago, the door was open for us.
Almost all our business is mail order, which means the wool can't be tried on until it arrives. This works pretty well with larger items like Jackets. But with Hats, "too small" and "too big" are not far apart, and "just right" is a tiny space in the middle.
But getting a good fit out of the box is only the beginning. After having worn our Hats for so long, one of the things I like best is the way the wool can handle hours of rain. I've worn my Big Brim Boonie in crazy rain in complete comfort. But it's important to "block" (hand-stretch) the Hat when it's brought back indoors. Same is true of a Jacket. Without blocking, the wool may tighten up a little. This isn't too much of a concern with a Jacket, but with a Hat, failure to block can ruin the fit. A Hat that is tight, even a little bit, is a headache-in-the-making.
So, we don't want to ship Hats again until we can enable adjustment of size upon receipt, and over time.
One method of enabling adjustment it to add spacing material within the hat band. The amount of material can be adjusted removed (or increased) to control the effective size of the Hat.
As we slowly move toward making Hats again, we'll experiment with sizing. But I don't want to start making Hats again until I'm confident that almost every Hat we ship can be sized by the customer upon receipt and over the years.
Suggestions welcome, as always!
2023-03-10 ... Advisor Trustin Timber Coming to Town
WeatherWool Advisor Trustin Timber will be staying with us here in South Orange from 15 March until 22 March. Trustin has a background in photography and media and the rag trade, and he'll be doing some video and photography for us. If anyone has any ideas for material, just let me know. Also, we'll have an Open House on Sunday the 19th, and Trustin will be helping us host. Trustin Timber has hundreds of thousands of followers on Instagram and YouTube ... some really fine content, particularly for people who like to build with logs.
2023-03-09 ... ULINE Again ... Batch 9 Update ... Jersey Deer Again
Debby officially likes ULINE ... ! They have a local distribution hub only 15 miles away. (One look at this photo and she'll tell me we've got to paint the porch this Spring ...)
Batch 9 has been Commission Scoured by Chargeurs and, near as I can tell, the results are what we had hoped for. But I don't fully understand the "Certificate of Quality" report, so I'll speak with Chargeurs again, and check with Padula before reporting more.
We now have 21,466 pounds (9,735 kg) conditioned at 15% of "21 Micron Wool Top" clean fiber to turn into garments! Next, we will make some yarn, but we (well, I) have some ideas that I want to test so we will start with just a minimal amount of yarn.
This last isn't wool-related, except that the view from my office is a constant companion. In winter, mostly, I feed the birds, primarily putting out sunflower seeds. It's nice to look at the office window and see all those little guys. Sometimes I'll also put out corn, which the squirrels and larger birds seem to appreciate. But even without any corn, the bird seed attracts the local deer. Last night these deer showed up well before dark. The deer don't fear people much at all. They take much more notice of dogs. When a neighbor walked by with a small dog, it was interesting to see one of the deer, rather than flee, stare down the leashed dog, which was only a few steps away. The doe held her ground and did not stop snuffling up the corn. These deer are so habituated to suburban life that I've seen them look both ways before crossing the street.
Deer seen from the window of the office at WeatherWool Headquarters in South Orange, New Jersey, 10 miles from Times Square, NYC. (Plus 3-year old Zabz in her ballerina tutu!)
Advisor David Alexander, Head Naturalist for Essex County (our County), manages an annual deer cull in the nearby South Mountain Reservation. Although the cull removes about 200 deer annually, it doesn't seem to affect the herd here, only about 1.5 miles (2.4 km) away.
2023-03-06 ... "I saw WeatherWool in ... Brussels"
So far, none of my family has ever seen WeatherWool anywhere except a couple of outdoor shows when customers/friends were also on the scene. But that doesn't totally "count" as just randomly seeing someone wearing our wool. We still look forward to that happening! (We have unexpectedly seen people wearing our wool on TV, tho, and that was pretty great!)
Our customers have told us a few times they saw someone wearing our stuff. I remember this happening in Minnesota and in NYC. And sometimes, people contact us because they saw our wool somewhere. I've lately exchanged a few emails with a guy from Europe who met one of our customers wearing an All-Around Jacket in Brussels.
Speaking of Brussels and "Hostage Photos" (yesterday's Blog) ... about six months ago I did another Front-Porch-Landing-Page-Hostage-Photo with a customer who had just flown in from Brussels to visit friends.
2023-03-05 ... "Hostage" Photos ... Midtown Cleanup
Yesterday I picked up a load of Anoraks at Factory8 in NYC's Garment District. Advisor JR Morrissey tells me the mayor has lately sent in a lot of police and sanitation folks to make the neighborhood cleaner and safer. Sounds good to me. Since the early days of the virus shutdowns, midtown has not been what it should be. And it could be argued it hasn't been what it should be since ... But we (and that's not just WeatherWool) need Fashion Avenue to look the part. The Garment District has some great people, and these Anoraks are a small proof of that. Those folks deserve a safe, clean place to work, and I bet the safer and cleaner the more likely they are to continue to do what they do, and to improve.
And so we do have some more Anoraks on hand, all in Brown or Lynx Pattern. SHIP ASAP orders will be leaving here Monday and Tuesday.
Today, a customer stopped by to pick up an Anorak. He is from Minnesota, but was in Baltimore for a few weeks for work. He said he's been thinking about getting some wool for about three years, and his wife told him it's time to pull the trigger. So he drove up from Maryland (about 3.5 hours), and size Large fit him great. Just as he was leaving, I realized a photo announcing the availability of more Anoraks would be a good idea for the Landing Page of the website, and Jon was too gracious to refuse. THANKS to Jon for this Hostage photo, which also appears at present on our Landing Page. (It's not the first time I've done this to an unfortunate, friendly visitor!)
2023-03-03 ... Shipping Materials
We've been wanting to use American-made shipping materials (boxes, tape, brown wrapping paper, labels), but haven't really focused on it. The local Staples store is close and easy, but doesn't stock very much. And although we aren't truly big shippers (yet?!), Staples seems more geared toward the occasional retail shipper, at least based on their supply and prices. We have been using Amazon mostly because they deliver boxes, in bulk, within a few days. We were aware of ULINE but had not used them for boxes until Debby ordered this week. ULINE delivered next day, and the boxes are the best we've seen so far. The price is about the same as Amazon (average of $2 each, delivered), the selection is better, AND ... ULINE makes the boxes in Wisconsin.
ULINE was founded in 1980 by Liz and Dick Uihlein. Although Dick is a descendant of the Schlitz brewing family, ULINE was started in their Wisconsin basement because they saw a local need.
Debby checked them out partly, I think, because she knew I was aggravated to see "CLAER PACKING TAPE" on a case of tape imported from guess-where. I guess we try their tape next, but we've got a lot of the CLAER tape to use up first.
PS -- In response to this post, one of our customers wrote that in 25 years dealing with ULINE, his company has had no problems and ULINE service has been stellar.
2023-03-02 ... Sustainability ... Batch 8 ... Batch 9 ... Timing
I've not paid much attention to "sustainability", but it's extremely important to a lot of people. Our Fabric is pure wool, and thousands of years of history seems strong evidence of the sustainability of wool. But the fashion folk who largely drive the clothing industry (around $2 trillion in annual sales, globally) are all about sustainability these days. Today's issue of Apparel Insider was all about "green", "carbon-negative", and sustainability. The lead story cites a study published in the International Journal of Life Cycle Assessment (I had no idea!) that asserts the number of times a garment is worn is the primary factor in determining environmental impact. The article focused on woolen garments and I am guessing at some point they're going to have troubles with sponsors if they keep heading down the road they are on now. It looks like the big money comes from synthetics, and they are not going to like this. Money is pouring into bio-tech clothing ... Eventually folks are going to figure out that Nature is the master technician, and wool is quite literally clothing made by Nature.
MTL is weaving Batch 8 now, and the last of the Batch 8 yarn is headed from AWC to MTL. This Batch will be all Drab, both FullWeight and MidWeight. Really looking forward to getting rolling on this!
Batch 9 is being scoured now at Chargeurs. I spoke yesterday at length with Diego Paullier, who runs the scouring plant. The wool is looking great and Diego's testing shows the fiber matched the specs as determined by the New Zealand Wool Testing Authority. We based our purchase of the greasy wool on the findings of the NZWTA.
We are in the month of March. Interest in woolens tapers off steadily from February until August (with the exception of our customers in OZ and NZ!), when it begins to pick up again. But August is only 5 months away, and I feel like that's tomorrow. We won't be relaxing at all!
2023-03-01 ... John Hudson, British Military Chief SERE Instructor
Gee ... I thought I'd posted this a couple of months ago, but evidently I did not! ...
In December of 2022, we rec'd a very nice note from John Hudson, who is, among other things, the British Military's Chief SERE (Survival, Evasion, Resistance & Extraction) Instructor. Thanks to a generous, anonymous donation and through the connections of our Advisor Ziggy, who served many years with the British SAS, John received an Anorak through our WarriorWool Program. Take a look at John's website, and you'll know he's REALLY been around and tested a LOT of gear. John wrote a review of his experiences in our Anorak, and sent some photos, as well.
THANKS HUGE to the Anonymous Donor, Ziggy and John!!!!
2023-02-28 ... How Long Does It Last?
A question that reasonably comes up regularly is "How long will WeatherWool last?" ... And the answer, which might sound flippant, is that it depends on a lot of things. How it is worn/used, and how often. And of course whether FullWeight or MidWeight. Because WeatherWool is young company, I can't point to a long track record. The oldest WeatherWool garment is my own original All-Around Jacket, made from the first yards of Fabric that passed my field testing. I've been wearing that Jacket since 2012, and it doesn't show wear except on close examination. There are some pulls, where brambles got hold of it, but it's still in great shape despite a lot of abuse. Mostly, though, it just rides in my truck about 9 months of the year because I'm a desk jockey.
Today, I got a call from one of our first customers. Kerry bought an All-Around Jacket in 2014. Kerry sent that AAJ back to us a year or so ago, to see if we could patch it. It was very beat up, and I don't remember whether or not Debby was able to do anything with it. What I do remember is that Kerry very much wanted it back, and that Kerry bought another Lynx Pattern AAJ about the same time. Kerry has also purchased two other All-Around Jackets in solid colors. Kerry wears an All-Around Jacket all the time, wherever and whenever.
2023-02-27 ... The Wool Channel
As mentioned on the Blog of Feb 18, I've been looking around a little to see who is promoting wool and the wool industry to the "outside" world. I think wool would be MUCH bigger if more people knew what wool can do, what wool clothing can be.
One forum I found in the searching is The Wool Channel, Clara Parkes’ "publication and community dedicated to the extraordinary world of wool."
In 2019, Clara wrote Vanishing Fleece: Adventures in American Wool, about her experiences turning a bale of raw wool into ready-for-knitting yarn. We at WeatherWool very much enjoyed Clara's book, and we definitely had some of the same experiences.
Upon joining The Wool Channel, we were invited to say HELLO to the community. Clara was evidently already aware of WeatherWool, and responded that she looks forward to making something from our Fabric! We look forward to it, too!
2023-02-26 ... New Designer/Maker ... Hat Yes/Clothes No
We are shipping some Fabric to a gentleman who has been working in fashion for a few years and is starting his own line, and he is planning to introduce his work at a major show in Europe. We are quite honored that he has chosen to work with our Fabric, given the zillions of choices! We look forward to seeing what he comes up with.
Today, someone stopped by and gave us some feedback on his Watch Cap. He said he has many Watch Caps, but no longer wears any other. He hikes a lot in temps of 0F/-18C and finds the Watch Cap keeps him very comfortable in many different situations. He went on for quite a while about how he did not expect that Cap to be anywhere near as capable as it is, but it was a gift (he'd never have bought it because he believes in synthetics), so he tried it out. BUT THEN ... even after what were, to him, extremely surprising, favorable experiences with the Watch Cap, he gestured to a rack of our jackets: "But for a jacket, you just can't beat modern synthetics." What was/is most interesting to me is that even AFTER having been very happily impressed with the Watch Cap and never having tested what a serious wool jacket can do, he still "knew" plastics were the way to go.
2023-02-25 ... Trademark Refused in Canada
I thought we'd actually already been granted the rights to the mark "WeatherWool" in Canada, but today we received a notice of refusal. A Winnipeg company, Freed and Freed, registered "Weather Wool" in 1999. Looking at their website, it seems their current focus is clothing free of animal-products. Searching the site for "Weather Wool" turns up nothing.
I don't think being refused in Canada will change much, if anything. But about 10% of our product is purchased by our great friends to the North and the Canadian rights would have been nice.
This does make me glad that we've filed -- and in some cases received -- rights to WeatherWool in Australia, EU, Japan, UK. And of course USA!
2023-02-24 ... Clothing Evaluation Criteria
For a long time we've had a page on how to test/evaluate (All-Purpose) outerwear. Today, skimming through some of the trade pubs, I was again reminded how different my criteria are from the criteria used by other folks. I am going to have to update. I've been focused solely on performance and comfort. But other people are very much focused on other factors:
- Are the used clothes biodegradable?
- Is production energy intensive?
- Is the fabric synthetic or natural?
- How much water is used?
- How many pollutants are produced?
- How well are workers treated? Paid? Can they provide for a family?
- How are animals treated?
- How much waste is produced?
- What is the effect on the land and environment?
- How long do the clothes last? Both in terms of years and in terms of wear?
For some people, these are the DECISIVE factors; warmth and comfort are insignificant. Measured against these other criteria, wool looks better than ever.
2023-02-23 ... Interesting Call about FR
FR Ratings (Flame-Resistant Rating) are important to a lot of the people interested in our clothing. Most workers and Military know that wool is reluctant to burn. And wool is in fact classed as non-flammable. But a lot of people need clothing that is specifically rated as FR. We have looked into getting an FR Rating, but have not followed through ... getting a rating costs several thousand dollars annually. But today I got a call from a guy in Montana who loves wool for recreation, and wants to wear it for his work, which requires FR, and he said he thought our wool would automatically qualify. He'd seen an OSHA regulation saying that 100% wool fabric that is heavier than 11 ounces per square yard (409 grams per square meter) are generally flame and arc resistant. Definitely good news! But the regulations are dense and the ratings are situational ... that is, an FR Rating for one environment may not be valid or sufficient for another. We're not going to start claiming we are FR. But I probably will say, next time it comes up, that we SEEM to be FR, and I can refer to OSHA's website.
2023-02-22 ... Hard Knocks ... More ebay
Last night, Larry A (THANKS LARRY!) flagged another piece of WeatherWool sold on ebay. I don't understand why anyone would sell a NEW All-Around Jacket for $780 when he could have returned it to us for a full refund. If a garment was not purchased from us, we can't accept it for trade-in, or perform any repairs. We have heard of our stuff being stolen.
The old saw about "The School of Hard Knocks" has always made me smile. I think it's both literal and figurative. This morning I saw a different take, which I also like:
"Experience is a hard teacher because she gives the test first, the lesson afterward." ---- Vernon Law
This has definitely been my experience with WeatherWool ... and a lot of other stuff. I'm superstitious enough to be nervous writing this, but things have been going really well lately ... so maybe I'm due for another lesson.
We'll be picking up the last of the ShirtJacs today at Better Team, and dropping off the Custom Slot Buttons for assembly of Peacoats. Meanwhile, Factory8 continues with work on a few other things.
We will start getting Batch 8 Fabric in late April. This Batch will be about 30% FullWeight Drab and about 70% MidWeight Drab. We'll be making Anoraks and CPOs for sure. Not yet sure what else we'll make.
2023-02-21 ... Flattering!
Alex noticed someone just sold one of our Anoraks (Small, MidWeight Lynx) on ebay for $580. The seller wrote it was 3 years old. Three years ago, the purchase price was $595. So a sale at $580 is quite flattering. It's also somewhat surprising in that used prices in our Lending Library are reduced a minimum of $100. And for us, "used" includes pieces that have never been used at all, but merely held longer than two weeks before being returned to us.
Alex pointed out that designer brands don't hold value anything like the aforementioned Anorak. Several years ago, I remember a little back-and-forth with a woman who wanted to buy an Anorak for her nephew. We didn't have a new one, but we did have a used one that was appropriate. The woman didn't mind the price of the new piece, but she felt the used piece should have been marked down A LOT. She wrote me that her business was high-end dresses, and that the value of a dress drops by at least 50% as soon as it's been worn, even just once.
2023-02-20 ... Experimental Evidence ... Batch 10 Talk
The winter-dunk video posted on our YouTube Channel a few days ago got some attention. One (anonymous) guy, in particular, was adamant in the COMMENTS section that wool absolutely does not generate heat when water is added. The exchange between "Joe Blow" and me is reproduced below, for the Blog of 17 Feb. A customer of ours, Tim, owns a company that produces products that measure temperature and pressure. Tim has the background, and was interested enough to run some experiments. With Tim's permission, we may include some of Tim's descriptive text to us. But the bottom line is that Tim's experiments totally convinced him wool generates significant heat when misted with water. But Joe Blow is adamant as ever! ... a little bit more of our exchange:
THANKS TIM!!! ... I fear you've unleashed a dragon, tho!
Today I spoke with Dirk Jones of the Jones Ranch in New Mexico. We plan to acquire more fiber from the Jones Family as we put together our Batch 10. The Jones clip is looking great, and really clean, but the drought and predators have the overall yield down at least 20%. Jones fiber is a big part of Batches 7, 8 and 9.
2023-02-18 ... Publish on Substack?
WeatherWool continues to be an adventure and a labor of love – and pride – for us. When we founded WeatherWool, we had no inkling how many people we would meet and work with, and how many people would be in our corner. We also did not expect our tiny business to show us the state of the American garment, textile and wool industries.
What we have seen and experienced has been rewarding, touching, inspiring, frustrating, instructive, surprising, amazing.
We knew before we started WeatherWool that Americans weren’t wearing much wool anymore, and that almost all our clothing is imported. But until we got involved, we didn’t really understand the meaning and extent of it. We also didn’t understand how the virtues of serious wool are so little-known. The more the public knows, the better for the everyone, from ranchers to tailors through customers.
I feel as if the entire industry needs advocacy. I’ve been looking around and there are some great sources of info out there. BUT it also looks as if the general public and even garment-industry insiders are not picking up. When the fashion-folk, whose work is highly dependent upon fabric, evidently have no inkling that wool is truly superior to the synthetics they almost always work with, somebody is missing something big.
So … I’ve been wondering about writing on Substack. For those not familiar, Substack is a platform freely available to anyone who wants to publish. Writers can make their material available for free or by paid subscription. Substack has millions of readers and the numbers are growing rapidly.
2023-02-17 ... Dunking and Disbelief ... ShirtJacs!
Advisor Trustin Timber made a cold-water dunking video that was the subject of the Blog of the 13th. He posted a slightly different version of the video on YouTube. One of the reasons for making a video like this (there are three "winter dunking" videos on this website) is to try to demonstrate the amazing and counter-intuitive sophistication of wool. Elsewhere on this website, we try to give some explanation and background about the behavior of wool with respect to water. One guy was quite adamantly expressed disbelief in the YouTube comments. Very likely, others hold the same thoughts without actually expressing them.
I've included my exchange with the skeptic. (It doesn't format well.):
People are used to wearing clothes made of cotton (a seed dispersal mechanism) and other plant-based fibers. Well ... Nature didn't make plants to protect mammals from weather. People are also used to wearing synthetic fibers, which, compared to wool, are not even up to the level of "child's play". It's not surprising that folks would have made some basic, subconscious assumptions about what clothing can do, and what wool can't do. And that's why Trustin made the vid.
I'll actually go a little farther, and say wool can generate heat without getting wet, or, without feeling wet, because water adsorbed and absorbed within a wool fiber is what generates the heat.
Along these lines, Customer Tim wrote us this morning about an experiment he's had in mind, and one we've been meaning to run in a careful and controlled manner. It's nice to see others thinking along the same lines. We also have a couple of other experiments we want to run using thermometers and hygrometers. But it needs to be stressed that lab tests are interesting and fun BUT the only test that really matters is the type of test in the video ... each person's own actual, in-the-weather experience (same root word!) is the experimental result that really counts.
Today, Alex and Debby spent some time at Better Team, which is finishing up their crafting of our ShirtJacs. Alex and Debby were counting and doing Quality Control on some of the SHIP ASAP ShirtJacs.
People who don't know him will be surprised, but this is Alex smiling!
2023-02-16 ... ShirtJacs ... Video
Tomorrow Debby and Alex will be at Better Team to begin our own Quality Control on our first production run of ShirtJacs! And actually, we picked one up for inspection yesterday, and it's already in a box headed for Arizona.
About a month from now, Advisor Trustin Timber will be here to do some video. Trustin put together the video in the Blog from the 13th. We'll visit the tailors and the mills and do some filming/interviewing here. Please give me any ideas for videos.
2023-02-14 ... ShirtJacs: The Last Buttonhole
The techniques of garment construction just bounce off me, so mostly I stand aside and listen. My main contribution is to fuss whenever someone suggests life would be easier if we used something other than "self" (the fabric from which a garment is primarily constructed) every now and then. We try to use nothing but our own Fabric. By now, everyone is used to my monotonous insistence.
Today Debby and I visited Better Team USA, where our ShirtJacs are almost finished. We thought we'd have them a week or so ago, but Martin, the CEO, and Ilinca, his assistant, weren't completely happy with the center-front top buttonhole.
Our FullWeight Fabric is very thick, a lot of that Fabric comes together in this spot, and the collar stand (the ring of Fabric that connects the collar to the rest of the garment) doesn't leave much space for a buttonhole. The buttonhole was extremely tight, and the machine that sews the buttonholes didn't have much space or any extra Fabric to work with. The buttonhole was operable, but not well enough. Tighter than we wanted and we wanted more room for the stitching. So they decided to try a keyhole buttonhole.
A keyhole buttonhole is shaped something like an old-fashioned keyhole. Making the buttonhole longer would make it easier to for the wearer to operate, and give the machine more room to work and more Fabric to work with.
A mechanic had to be called in to adjust the keyhole-buttonhole machine to allow enough space to accept our thick collar stand. And stouter-than-usual needles were also needed.
The keyhole buttonhole worked to everyone's satisfaction. And ... that was the last, somewhat unexpected bit to be dealt with. All the ShirtJacs will get one keyhole buttonhole at the collar. Then they'll be cleaned of stray bits of fabric and thread by nippers, compressed air and vacuum, inspected by Better Team, then inspected by Debby and Alex ... then shipped.
2023-02-13 ... "... craziest thing I've ever done on behalf of a brand."
Advisor Trustin Timber has been wearing WeatherWool since 2017, and he's done a lot of stuff in our wool. He's also read a lot of this website, and listened to me yammering about the properties of wool. Recently, Trustin is helping improve the way we present ourselves. This kind of work is very much in keeping with his previous work in fashion and media.
If Trustin didn't feel really good about our woolens, he wouldn't be involved. He's been doing serious real-life testing for years. Lately, tho, he's been reviewing some technical literature to see if others made the same sorts of claims that I do. One of the things I always tell people is that lab tests and books are all well and good, but they don't really mean much. The only thing that really counts when evaluating clothing is subjective experience.
And so, we've decided to try to present some real-life demonstration videos, partly because, as a media pro, Trustin can put together some great material. But also because, as he explains in the vid, a media pro must speak from experience.
2023-02-12 ... WarriorWool ... ShirtJacs
Today we received two requests for WarriorWool from people who ordered because someone with whom they serve has an Anorak. Yeah, I like that.
ShirtJacs should begin shipping next week. Yay!! This is a new design for us. It's the first piece we've made with large inner drop pockets.
2023-02-10 ... Communication, Cooperation, Attention
WeatherWool products embody the cooperation of our many Partners -- companies, families and individuals. It is a marvel to me, a huge kick and extremely gratifying, to follow along on email chains among CEOs, Owners, COOs and Engineers as they step through the requirements, options and possibilities that must be addressed as we turn fiber from the back of a grazing sheep into WarriorWool serving in true extremes or a Blanket warming a Grandmother relaxing at home.
Our upcoming Batch 9, easily our largest Batch so far, requires more communication and decision-making among more Partners than anything else we've done. I expect I'm annoying these folks, at least a little bit, but there is a lifeboat mindset among those of us in the American wool, textile and garment space that creates mutual support. Plus, I think, there is amusement seeing a typical couple, well into their traditional retirement years, trying something out of left field.
I can only shake my head and smile (and ask sometimes-embarrassing questions) as I read through correspondence among CEOs and COOs of large companies as they conjure solutions for WeatherWool. We greatly appreciate the brain trust and the time. I hope we will soon grow enough to justify the attention.
2023-02-09 ... Homefront WarriorWool
An old friend who did very intense work for the US government said to me many times, "There are some truly EVIL people in this world." In the last few days, we've sent WarriorWool Anoraks to men who, here in the US mainland, are tasked with finding and destroying fentanyl labs and fighting human trafficking.
2023-02-08 ... A Few Things
- Online Anorak Sales Paused ...We have been shipping Anoraks for the past week and things have gotten a little ragged. So last night I stopped all "live" website orders for Anoraks. Backorders will go through, but the website won't let anyone pay for an Anorak. We will hopefully get the Anorak shipping done and remaining inventory counted by the end of today. Then we can update the website and offer whatever Anoraks are available. I will also notify the people who have placed backorders that are not SHIP ASAP (did not leave a credit card to reserve the garment). There are many of those, but 85% will not respond to my email. I will send only one email. People who have left a phone number only (no email) may not be notified because, as far as I know, I need to do that individually. After a couple of days I'll delete all the remaining backorders. Still trying to figure a better way to do this!
- Anorak Tailoring ... These Anoraks were put together under the direction of JR Morrissey and Anya Ferring of Factory8. There are actually a few separate companies involved ... pattern (Factory8), grading, marking, cutting and finally sewing. These are beautifully done and our internal QC inspections have turned up virtually nothing. Great work!
- Lanolin from Vitamin-D ... Following up from yesterday's mention of the many uses of lanolin ... Today, Debby ordered some Vitamin-D supplements from Surthrival, a company owned by Advisor Dan Vitalis. The Vitamin-D is made by exposing lanolin to sunlight!
- Speaking of Advisor Daniel Vitalis (previous item), Daniel's WildFed TV Show began its Season 3 this week on the Outdoor Channel. WildFed focuses on Daniel's (and friends) acquisition, preparation and consumption of Wild Foods. Chasing Wild Foods is what led me to found WeatherWool.
- ShirtJac Tailoring ... Better Team USA is finishing up the tailoring on our ShirtJacs. We expected to begin onsite (at Better Team) QC tomorrow, but Martin phoned to say he wasn't completely happy with a detail of the construction of the collar buttonhole, and had just tried something new that turned out better. Basically, the top button on the center front of the ShirtJac is considered part of the collar rather than part of the center front. So this one buttonhole is getting a different construction than all the others because so much Fabric comes together in this small area. If Martin gets a chance to write up exactly what his team did, I'll add it to the website. Modifying 200 ShirtJacs will take an extra couple of days! We appreciate the diligence and ingenuity from Better Team!
2023-02-07 --- Batch 9 On the Move!
Our Batch 9 Greasy is on its way from the warehouses in Texas (Bollman) and New Mexico (Roswell Wool) to South Carolina, where it will be scoured by Chargeurs.
Wool as sheared from the sheep is called greasy because 10% of the weight is lanolin, aka "wool grease". Lanolin is great stuff with many uses.
Batch 9 is our first "full load" ... that is, our first batch that fills an entire trailer. We are very excited by the possibilities.
Filling orders for Anoraks this morning, and NONE of the credit cards were declined. That's a crazy and very welcome reversal from a few days ago (entry from Feb 3) when the majority of the cards were rejected.
2023-02-05 ... Well, THAT'S Embarrassing!
A few weeks ago I picked up some Weaving Selvedge at the mill. There were about 15 big boxes labeled WeatherWool, and I took several. Some of the stuff didn't look like mine, but I'm not used to seeing weaving selvedge in the first place, so ... But after looking it over, we were certain some of what I'd taken was not actually WeatherWool.
Since then, we've shipped to customers some BROWN SELVEDGE. When we used up the box of brown, we switched to a box of "Lynx" ... I didn't really like the looks of that stuff. It didn't seem quite right. But. The box was labeled WeatherWool at the mill, and the colors matched. Yesterday, though, I gave some of that selvedge the fire test, and it had synthetic in it! Some other customer's selvedge looked enough like mine that it created confusion. We've disposed of the wrong selvedge, and now we will contact the customers who bought Selvedge in the last week or two!! [Postscript: We later decided my confusion was caused by the fact that the mill adds lubricating oil and the oil will burn in a way the wool would not.]
From the mill's point of view, the selvedge is waste ... garbage ... there is normally no market for mixed selvedge, and they are happy a nearby school accepts it for their students to work with. There are also Amish groups who use the selvedge to make rugs. So I shouldn't be surprised that things got mixed up.
2023-02-04 ... ShirtJacs and Hooded Jackets
One goal of WeatherWool is eliminating from our garments anything but wool. Some components, such as zippers and buttons, cannot be wool. In the case of our Hooded Jackets, we have gone to great lengths to make the cuffs ourselves, because suitable (American Merino-class fiber) cuffs are not otherwise available. And just lately, Debby realized we could replace the synthetic cord that adjusts our Hoods with wool cord.
On Thursday stopped off at Fleck Knitwear to pick up some cord and some cuffs for our Hooded Jackets. The knitted cords and cuffs of these Jackets and the woven Fabric comprising the rest of the garment are all made from the same fiber, same yarn. These may be smallish details, fairly far down the development trail, but still quite satisfying for us. We wouldn't have offered Hooded Jackets if we couldn't make our own cuffs because Merino-class knitted cuffs (known as ribs!) are not commercially available.
The cuffs are generally known as ribs because of the knitting technique, which results in a fabric that is stretchy in one direction but not the other.
Yesterday I made a run into NYC to drop off cords and cuffs at Factory8, where JR is managing the production of a run of our Hooded Jackets in FullWeight Fabrics Black and Drab.
Next stop was Better Team, where Martin DiBattista and his Team are finishing up work on our ShirtJacs, which we expect to ship in mid-February. It's a kick to see so many people working on our garments!
I grabbed a Black ShirtJac and threw it on a mannequin for a quick photo, and was a little surprised by all the bits of thread and fabric adhering to the garment:
One of the final steps of garment production is cleaning. Black Fabric "shows everything" that is placed on it. And of course putting a garment together produces lots of little bits of threads and fabrics. Before we pick up the ShirtJacs, Better Team will go over every garment with compressed air and vacuum, removing all the superficial white bits seen in this photo. Cleaning up each garment is a completely necessary and time-consuming step that I had not really focused on before. But looking at the ShirtJac in Black really brought it to my attention. If this was a Lynx Pattern ShirtJac, you wouldn't see anything (but Better Team cleans the Lynx too, of course!). If I had buttoned the ShirtJac, it would have looked perfectly symmetrical. My bad.
Martin, below, usually wears his Jackets with the collar turned up, so that's the way he wanted the ShirtJac. If he gets a little time, Martin will prepare a write-up with the steps of garment production. There are important procedures that the general public would not otherwise be aware of.
2023-02-03 ... Nervous Credit Card Processors
We are shipping the Anoraks we picked up on Wednesday, and we've not previously experienced such a high rate of refusals (over 50%) from the credit card processors. It's as if something has suddenly changed and there is much more concern about fraud. I am guessing this is at least in part a result of a 100% defensive posture in the banking system. There really seems to be no effort to punish crooks. This reminds me of two bits of wisdom. An old saying: "Give them an inch and they'll take a mile." And a line from Frederick Douglass (roughly) ... What you tolerate will continue.
On the upside, Factory8 did a great job on these Anoraks, and the Batch 7 Fabric has me very happy still. GREAT WORK!!
2023-02-01 ... Anoraks
I've always liked being up early, or, really late. This morning was nice, picking up Anoraks at Factory8 in the Garment District of NYC at sunup. It wasn't exactly early -- 6:30 -- but early enough that there was plenty of curbside available for my pickup and trailer. For years, I was at my desk on Broadway just North of Times Square by 7 or so every day. But that was a long time ago and my perspective has really changed. Now I feel like I was off to an early start!
It's a kick that almost all the Anoraks are already reserved by SHIP ASAP. And then there are a ton of people who have placed orders but didn't do SHIP ASAP. Once the ASAPs are processed, I'll send an email to the rest of the people who've backordered (About 80% of them will not respond.) and offer whatever is still available on the website.
Loading the trailer with Anoraks. The big construction project in the distance is Hudson Yards. It's gigantic and I keep hearing it's empty, but they keep building.
2023-01-31 ... Foraging Next Door .... Anoraks Tomorrow
Advisor Fisher Neal stopped by today, and pointed out that my neighbor's Copper Beech was hosting a very nice flush of Winter Oyster Mushrooms. For the last two or three years, the Oysters have been blooming every few months. Neighbor Paul doesn't want them, and told me to help myself whenever. So, into the pot they go. THANKS PAUL and THANKS FISHER!
Fisher is a serious Actor and serious Hunting Guide (here in New Jersey), and today he needed us to care for his young American Water Spaniel while he was in NYC to rehearse an upcoming one-man play. Fisher has guided 47 people on successful whitetail hunts this year, with his season not over yet. (New Jersey has too many deer and very long deer seasons.) Many of Fisher's clients are new to hunting and even new to the outdoors.
Debby makes fantastic Oyster Mushroom Soup!
This Copper Beech is about 4-feet (122 cm) in diameter.
Sadly, the Oysters presage the end of this tree. We've been told -- I have not researched this -- it was tradition in the time our neighborhood was developed (1880s through 1920s) to plant a tree, often a Copper Beech, when a house was built. Our own house was built at the end of the 19th Century, and our Copper Beech, the largest I've ever seen, died in 2003. A century or so is a typical lifespan for a Copper Beech. The neighbor's house was built in the 1920s, so, the tree may be counting things down. We'll see by mid-May how well it leafs out this year. Hate to see it go!
About 5:15 tomorrow morning, I'll be headed for the NYC Garment District and Factory8, to pick up Anoraks in FullWeight Fabrics Drab and Black. Almost all of these Anoraks are already reserved as SHIP ASAP. In Black, there may be one available in XLarge, and a few in 2X. In Drab: XXSmall (1); XSmall (1); Small (2); 2Xlarge (2).
2023-01-30 ... Random Bits
- We will be picking up FullWeight Drab and Black Anoraks early Wednesday morning. Almost all of them are already reserved. We'll ship them beginning Wednesday, as each piece passed Quality Control. Alex will have his hands full, literally and figuratively
- We'll start Quality Control inspections on ShirtJacs soon and ship in first half of February
- Yesterday, a youth of 16 came to the Open House and purchased for himself a Hooded Jacket for which he'd been saving a long time. I'm not sure we've ever had a customer who valued the wool more highly
- This afternoon, Alex and I took about three hours for a quick deer hunt at The Swamp. We'd not gotten out together all year, and the season is nearly over. The Swamp was pretty-well flooded, as it often is in winter, we only hunted about 90 minutes, and neither of us saw any deer. And actually, we both felt kind of like we were playing hooky. WeatherWool has gotten a strong hold of both of us. We stopped for burgers on the way home, just like we always did when the boys were little. It was a splendid afternoon and great to be out with Alex
- It seems we are getting better-known, and that has led to some of the Partners upon whom we rely for garment and Fabric production getting new customers. Advisor JR Morrissey was lately been in touch with three new clients who want to do their own American-made woolens
- Padula tells me people were asking him about us at the ASI (American Sheep Industry) Annual Meeting 10 days ago. It's kind of amazing to Debby and me that people would know about little-old-us!
- The website is still 99% me, and it's hard to keep everything up to date and keep up with the email, phone calls and production. But we believe the first-person style of the website is important, and a great many people have told us they appreciate that there is a lot of info available here. This is definitely contrary to industry-norms, but we do a lot of things we're not supposed to do. And we don't do a lot of things we are supposed to do. Being contrary in some fundamental ways is ... fundamental to us
- Our daughter Denali has been handling requests for Fabric Samples from her home in Wisconsin for the past 13 months. But the business founded by Denali and her husband is taking more and more of her time, and so we have decided to handle some of the Sample requests from here in Jersey. Samples have become very important to us and fulfilling all the requests (making the Sample Packs!) takes a great deal of time.
- AWA Certification. Padula tells me the importance of AWA (American Wool Assurance) certification is something we need to think more about, talk to our Ranchers about. I have complete confidence in our Ranchers, and the way they care for their animals and land. But consumers more and more want to see a 3rd party certification. Our friends in Australia have pioneered in this area, and they have made an impression on consumers. We've featured ranch-sourcing since we began, so no change there.
- As we grow and become better acquainted with more Ranchers and their operations, we are considering doing our own sampling (for testing) of raw wool at the ranches during and shortly after shearing.
- Knitting Sourcing ... Our knitted products, Watch Caps and Neck Gaiters, have been increasingly popular, and so we are working to make our own knitting yarn from raw wool, just as we do with the wool for our woven products
2023-01-29 ... Horse Power Heat ... New WarriorWool Recipient Group
A couple of days ago I received email from a soldier who is in the thick of things in Ukraine. He surprised me by observing that a Poncho is great kit for his present circumstances because it can envelop a rider and a good bit of his horse ... and a working horse generates a tremendous amount of heat. That was an unusual bit of info to add to the Poncho page. But probably no surprise to anyone who spends time with working horses.
On Wednesday I spoke with a couple of guys in the US Army National Guard Civil Support Team. I'd actually never heard of this group before, but one of their primary duties is detecting and neutralizing Weapons of Mass Destruction, mostly in the 48 States. The gents I spoke with explained a lot of their efforts are focused on fentanyl, which has become the leading cause of death of younger Americans, killing over 100,000 of us annually now. I asked if fentanyl is really as dangerous as I've heard, that even a very tiny amount can kill. It is. It's poisonous enough that dealing with the fentanyl labs -- aside from the people operating them -- can be extremely dangerous, requiring HazMat suits and medical teams (one of the guys I spoke with was a medic) standing by.
The 10th Civil Support Team is the newest addition to our WarriorWool Program. (It seems the crazy inflation has really affected donations.) The articles linked below describe the 10th CST:
2023-01-27 ... WeatherWool Mark Registered in Japan
Yesterday we received a Statement of Grant of Protection for our mark, WeatherWool, issued by the Japanese Patent Office. We are attracting more international interest, and have registered (or registration pending) our mark in Australia, Canada, EU, Japan and UK.
2023-01-26 ... It's a Little Bit Funny ...
We have had numerous Military units flirt with us ... ask for a quote on 20 or 30 pieces for some Special Forces Group. But someone higher up the food chain has always nixed an actual Uncle Sam order, except for ONCE. A guy working Explosive Ordnance Disposal for Trump and Pence wore one of our jackets, and the feds did pay. But we've always thought, eventually, some governmental body would buy some wool, given that hundreds of government employees have purchased from us -- with personal funds -- so they could wear our wool on Active Duty.
Well ... what's a little bit funny is that a Coroner's Office has lately purchased Watch Caps for the Coroner and his assistants. Their work is no laughing matter, of course, but it's not the government order we had envisioned.
I was reminded of the WeatherWool coroner-connection while watching a coroner describe the autopsy of Jeffrey Epstein, ultra-rich pervert whose supposed suicide while in max-security federal custody has been the subject of much disbelief. I am interested in the coroner report and the whole Epstein saga because I nearly became his assistant in 1979, when he was a whiz-kid at Wall Street firm Bear Stearns. We had a good interview, and I thought it would have been fine to have him as a boss. He was friendly and focused and seemed a very sharp guy. He'd impressed everyone at a place where it's not easy to impress people. The starting salary was kind of a lot, but I'd been self-employed and really didn't want the loss of freedom that comes with a trading-desk job. But I was tempted, and we stayed in touch for a couple of months. There was only one thing I remember that gave a hint of the personality that was to make Epstein famous and, I think, get him murdered. He asked me where I was living, and I said I had an apartment in Tarrytown with my girl (Debby). Considering we were 25 and 26 years old, this wasn't anything out of the ordinary. But Epstein was very excited by that info. Very weird. And memorable enough it was still fresh in my mind some 20 years later when he was becoming famous for wealth and perversion. The coroners wearing our Watch Caps have nothing to do with the Epstein autopsy (as far as I know), but made me think of it.
2023-01-24 ... Heat Straps Vest Coming
Most of the FullWeight Drab Fabric Alex and I picked up today at American Woolen will be used by Heat Straps in a new collaboration ... A Waxed Canvas Vest with Leather Trim, lined with our FullWeight Drab Fabric. Nicks Handmade Boots is providing the leather and managing the offering. Please note that our role is limited to providing the Fabric. Click here to get on the mailing list.
2023-01-23 ... Batch 7, Batch 8, Batch 9 and even Batch 10
Batch 7: American Woolen has finished the last processing of Batch 7, and we'll be picking it up tomorrow. Most of this pickup will immediately go to Jordan and Tyler at Heat Straps, who will use it to make a Vest, another collaboration among Nicks Boots, Heat Straps and us.
Trailer is hitched to the truck, gas tank is full and we will hopefully cross the George Washington Bridge by 5AM! ... Maybe I wrote this before ... but NYC is a huge tourist destination and I think one of the best things to do is walk across the GW Bridge. The air is great, tremendous views of New York City, the harbors and of the Palisades (cliffs) on the Jersey side, and it's kinda scary how solid the bridge ISN'T!, particularly when looking down on the Hudson River 213 feet (65 meters) below.
Batch 8: American Woolen is spinning Batch 8 now. Weaving should start in mid-March. Batch 8 is all Drab.
Batch 9: Still greasy (raw) wool, but headed to Chargeurs for scouring in about two weeks. Our biggest batch yet!
Batch 10: We hope to buy the Greasy for Batch 10 in April/May of 2023.
2023-01-22 ... Personal Side
The choice today was no entry here, or a personal entry.
Debby and I have been together since 1973, and officially were married on January 22nd, 1983. Forty years ago today.
In those days, getting hitched required passing a blood test and a physical exam, and a ceremony. If I remember, we were the 519th couple of 1983 to file our paperwork in City Hall, Manhattan, New York.
I'm certain that without Debby there would be no WeatherWool. And by now there probably would be no "me", either. A wife and children famously have a civilizing and stabilizing influence on a young guy, and very very much so in my case.
PS -- Our daughter, Denali, born on our 5th Anniversary, turns 35 today!
2023-01-21 ... Garment Industry Enviros
I've been watching with interest and bemusement the garment industry's dances with the folks who are trying to assess the environmental impact of clothing. Probably everyone will agree these efforts are in their infancy. Nevertheless, it's seemed to me all along that important considerations have been overlooked.
A couple of days ago, Apparel Insider published Location, not fibre type, impact fashion emissions (view for free), by Brett Matthews, that brought up points that needed to be addressed but had so far been ignored by the reviews I've seen.
[This article focuses on GHG -- Greenhouse Gas Emissions -- upon which the fashion-enviros are fixated. I try to keep politics as much as possible out of WeatherWool, so I won't get into it here except to say that the enviro-crowd seems completely unfazed or unaware of their sometimes-spectacular wrong-headedness in recent decades.]
The title of this piece tells the basic story. Some jurisdictions work much cleaner than others. And I'm not at all focused on or restricted to GHG when I write "cleaner". Generally, the poorer the country, the less concern for cleanliness. People who are barely surviving are going to dispose of their trash in the cheapest, most convenient way possible ... like throwing it in the river. But it isn't just a question of money. That's the way it was done in New Jersey in the early 1960s, when I was a little guy and Jersey was perhaps USA's wealthiest State. The older kids, in their mid-teens, remembered the 1950s, when people used to swim in the Saddle River, which was only a few hundred yards from my house in the town of Lodi . But by the time I was old enough to "go down the river", nobody was swimming anymore ... "too polluted". There were still plenty of turtles and frogs and snakes for us to catch, and we would wade in the water. But I don't remember anyone really swimming and diving or leaping off the Tarzan swings. There were factories upstream from where we mostly spent our time, and the factories had pipes coming out the back with multi-colored, foamy liquids simply discharging into the river. Other factories used the river bank as a garbage disposal. Throw trash out the back door and eventually it would wash down into the river and be carried away. There was no attempt to conceal these activities. I don't know how long that sort of thing had been going on, but by about 1970 it was no longer tolerated in Jersey.
I'm sure as (if!, hopefully) prosperity increases and people become more thoughtful, they'll work cleaner. Maybe the day is even coming when (more) people will view GHG/CO2 as plant food (oops, politics!).
The overall thrust of the article is that garments produced in UK do much less damage to the environment than garments produced in Indonesia or China (the examples from the article). This has always seemed obvious to me, and a head-scratcher as to why the enviro-monitors have not used country-of-origin as an input in their work.
The last para of the article touches on what I feel is the much bigger point, and the reason to wear wool in the first place.
It always jolts me to read an article by the fashion-folks and to find nary a word about the functionality of a garment. It's as if they regard all fabrics as equal.
But the last para of this article says "wears per garment produced" needs to be an input in sustainability calculations. HOORAY!!! They keep going down that road, and they are in danger of finding out that the durability and versatility of wool -- never mind the obvious enviro friendliness of sheep -- is a big reason why WOOL STOMPS THE COMP!
2023-01-20 ... ShirtJacs Soon
Spent some time today with Martin DiBattista, CEO of Better Team USA. Martin's team is making our ShirtJacs now. These are the "front panels" being put together. The ShirtJacs should be shipping in about two weeks.
2023-01-19 ... A Few Watch Caps
Debby was able to get a small quantity of Reversible Watch Caps made in Solid Colors Black and Natural Cream/White. The Watch Caps can be ordered online.
2023-01-17 ... WarriorWool® Registers
This morning the United States Patent and Trademark Office notified us that WarriorWool has been registered as a trademark of mine, to be used by WeatherWool.
Our WarriorWool Program was a primary reason for us to found the company. We have always felt strongly that our Military ought to be equipped to maximize performance. Probably nobody will disagree with that. But from talks with hundreds of Military (and now, Law Enforcement) personnel, it's clear that government agencies rarely provide the garments preferred by those in the field. From efforts that pre-date WeatherWool, we came to believe we could make clothing that would be preferred by our Military. And so WarriorWool has been part of WeatherWool since drawing-board days in 2009.
The basic idea of WarriorWool is to offer Anoraks at our cost of delivery to those who will purchase with personal funds and wear the Anorak as part of Active Duty kit.
We don't mean this program as a criticism of anyone in supply and procurement ... I've spoken with a bunch of those folks, too, and have heard their frustrations. But the "situation on the ground" is that people working at the points of engagement frequently (almost always!) feel inadequately equipped. Perhaps the craziest bit of info I've gotten was from a gent in LE who said he is required to purchase his own badge.
(This para is purely by way of explanation!) People are sometimes surprised the WarriorWool page states our cost of delivery of an Anorak as $395, on average, whether for WarriorWool or otherwise. It's the same product. Actually, our cost is higher. Time to update! Fabric costs us about $180, tailoring $175, zippers, thread, cord, cord locks, buttons, ribbons, packaging, postage, exchanges for different size, credit card breakage ... And then the hidden costs such as time, labor (Alex is salaried), cost of capital, risks, developmental costs, storage facilities, transportation ... Total costs are north of $425. The retail price of an Anorak, by industry standard pricing, should be at least $850.
None of the foregoing explains the trademark registration, tho. Registration will prevent others from using the term WarriorWool ... if that happened, it would have made me crazy (crazier).
We gratefully acknowledge Polson Intellectual Property Law, who handled the registration and advises us on IP matters.
2023-01-15 ... Treasure (Almost)
We've (really just me) have been hungering for the Bronze and Titanium Slot Buttons for a long time. We just received the first 500 Bronze Slot Buttons (thanks to Dutchware Gear!), and I feel like they are pirate's treasure.
The fire is typical for my office in cool and cold weather, and I thought it made a nice backdrop for this photo. The buttons are sitting on some of our Brown Fabric which is sitting on an ancient Indonesian Rice Mortar that was given to me by a local dealer of antique wood (Real Antique Wood) who has coincidentally been interested in WeatherWool for years. (Whew, long sentence!)
Titanium Slot Buttons coming next. We'll use these Buttons for the upcoming production of Peacoats and North Maine Double Coats.
2023-01-14 ... Good Meeting!
Today, Debby and I were in NYC to work with Advisor JR Morrissey regarding production scheduling and some design details of our Basic Vest and North Maine Double Coat. We also got the great news that Anoraks in FullWeight Black and FullWeight Drab should be complete by end of January. About half the sizes/Fabrics are already completely reserved, so if you want one of these, please do SHIP ASAP right away.
When Debby and JR start in on the finer points of garment construction, I am happy to stand back and relax! Here, they work the waist adjustment on the Basic Vest
2023-01-13 ... Email Down
Well ... Closing in on midnight and there is more to do BUT my email has suddenly choked and that seems a good signal to call it a day. I asked Steven Martinez, our IT guy (and friend of the family) and Alex to check it out in the morning.
2023-01-12 ... Wool and the Flu!
We are flattered and inspired by customer feedback every day. Earlier today I was treated to a new angle on our Anorak. A customer phoned to give me his credit card info. He said he really likes our wool, and said he was in fact wearing his Anorak while we spoke. He's been wearing the Anorak continuously, for a week, with no base layer ... fighting the flu, but still working outdoors during the day, mending fences ... constant fever. He wears the Anorak without a base layer because everything else was less comfortable. Anyone who's had the flu will understand how miserable it can be. And will understand, also, trying to work through the flu, although in my case it would have been better if I hadn't worked, because I made so many mistakes. The caller said indoors, outdoors, working, dog-walking, relaxing or sleeping in bed, or just trying to get some rest on the couch, the wool was better than everything else he'd tried ... and he was no longer experimenting with anything else. Wool does famously seem to somehow understand what the body needs (another caller a few days ago said to me "God knows what He's doing!") but I'd never before heard from anyone wearing the wool for a week of fever!
2023-01-11 ... Advisor News
Two new Advisors have joined us lately. I haven't put their pages up yet. Soon, I hope.
Jason Ramos is joining us as an Advisor. Jason is a very heavy-duty gear-guy and has spent an enormous amount of time outdoors. He does a lot of training, consulting and product testing, review and recommendation. He has had a long career as a smokejumper and is still heavily involved in Search and Rescue in remote and rugged areas of Washington State. Check out Jason's book SMOKEJUMPER!
Brad Veis, Cameraman for Mountain Men and other TV and media work. As of Jan 1, Brad headed off to Alaska to begin filming a new season and new characters of The Mountain Men. Brad will definitely have some WeatherWool with him! Actually, we custom-made a Mouton Jacket and Mouton Hood for this trip. I haven't yet put up Brad's Advisor Page, but he has had a page on this website for a year or two already.
Advisor David Alexander is the Senior Naturalist for Essex County, New Jersey, the county of my residence (and WeatherWool, too). David is currently managing the annual deer cull in South Mountain Reservation, which is very near my home and where I often walk and hike. The deer meat is donated to homeless shelters. This part of New Jersey is too built-up for much normal hunting to take place. Even bowhunting is almost entirely prohibited around here for safety (and political, of course!) reasons. But the deer have so overrun the park and surrounding areas that a cull has been carefully managed for the last 10 years or so.
This photo was taken from my front lawn, 10 miles (16 km) from Times Square.
Hunting with David is interesting and different than hunting with anyone else I know. He has a professional naturalist's knowledge of the plants and animals, and is really good at sharing it. He is the only hunter I've met who carefully inspects the entrails of a kill to assess the health and condition of the animal. As manager of the cull, he inspects hundreds of deer per year, and records a great deal of data. But I was still surprised last month when he did his entrails-inspection at the WeatherWool Swamp!
The deer cull has been an amazing political battle. The county hired a series of foresters and naturalists to recommend management of the deer, which were clearly destroying the Reservation's forests, and starving. All the professionals recommended a cull, but the locals wouldn't accept that. So the county built a large enclosure at great cost, and baited it. Then occasionally they would shut the gates and tranquilize the deer trapped inside. The deer were shipped off to a deer farm in the Catskill Mountains, a couple hours drive away. People had been under the impression the deer would live out their lives peacefully at the deer farm. But it came to light the deer were being "finished" at the deer farm, then butchered and sold to restaurants in New York City. This caused a lot of hollering but finally everyone (almost) agreed to the cull. And the deer enclosure is now The Dog Park, which gets huge use.
2023-01-10 ... All-Around Jackets ... BUSY! ... THANK YOU, THANK YOU!
Wow, it's been really hopping here. I hope to post a blog almost every day, but haven't done so the last few days. I've just been hammered. When I worked at Morgan Stanley, my boss told me when you stop being busy, when the phone is NOT ringing, that's when you have a problem. Sure enough! Glad to not have that problem. No complaints!
As mentioned in the previous blog (from Friday the 6th), I was dropping off Fabric with Advisor JR Morrissey and picking up finished pieces (All-Around Jackets and Double Hoods) in the Garment District on Saturday. Processing the Jackets and Hoods takes some time. It's mostly Alex, lucky for me, but still takes my time, too. So, I've fallen behind in mails and website work. Really, really glad we have Advisor Trustin Timber doing social media for us now!
A great many of the NYC Garment Workers are Asian-born, and about a month ago, when I did the same routine, there was a tiny Asian woman who volunteered to help us unload. I mention Asian-born only because her limited English and my Zero-Chinese sharply limited our ability to speak. She was on the scene again Saturday, and remembered me. "HAPPY SEE YOU!" she said in a bright voice with a big smile that definitely brightened my morning. I thanked her for her help, and she thanked me for the tip from last time. It was JR who had tipped her, and she was being extra-courteous by thanking me. But I told her anyway TIP JR!
This time, besides JR and me, we had two guys from the cutting company (specialists whose work is cutting the rolls of Fabric into the pieces that will be assembled into garments) unloading the Fabric and bringing it straight to the cutting room.
The owner of the cutting company stopped by, and initially wanted to divert the Fabric to a storage facility on the next block. But JR explained to him all the Fabric would be cut immediately, and would be in and out of his shop quickly. The owner then THANKED ME for the business, and I THANKED HIM for his work.
As a little kid, I was very interested in what I have recently learned economists call the DOUBLE THANK YOU. As a little one, you learn/see a PLEASE/THANK YOU/WELCOME sequence. But I noticed when my parents bought something, or when someone paid my Dad for fixing a car, there was a DOUBLE THANK YOU!! We hope and strive that all WeatherWool transactions conclude with a DOUBLE THANK YOU.
That morning I also got a little lesson on the inside workings of the Garment District. JR explained to me why the cutting shop owner was initially reluctant to accept our Fabric. Being this is NYC, space is expensive. It's very common for garment makers to bring fabric to the cutting companies, claiming a "cutting ticket" will be coming right away. Without a cutting ticket telling the cutters how many to make, what sizes, colors, etc., they cannot work. And if the cutting ticket does not come for months or even years, the cutting company has a problem. And this happens frequently. Cutting companies are always fearful people will use them for storage!
2023-01-06 ... Garment District in the Morning
Tomorrow morning we'll be at Factory8 in the Garment District of NYC. We'll drop off FullWeight Black and Drab Fabric to make All-Around Jackets, Hooded Jackets, Double Hoods and Basic Vests.
I do the 'cutting tickets' that tell the tailors what to make. Factory8 estimates how much Fabric we'll need, and, along with Alex, I load the truck and trailer. Debby also works with the sewing pros to determine the needed zippers, buttons, cord locks, different types of thread, cuffs, ribbon, and some other items. I'm really glad Debby handles all this, because it would drive me crazy.
Putting everything together ALWAYS takes longer than I expect. So I allocate extra time, with the goal of being fully loaded hours before dark. I think that sort of prudent approach has something to do with being old. But also, it's really nice to get it done once and right.
Cool, clear night coming, with a full moon. It will be really fine, hitting the road right about sunrise, my favorite part of the day.
We should be picking up some All-Around Jackets and Double Hoods in Brown (formerly Duff) and Lynx Pattern. And then we'll be filling orders. There will be extras in some sizes, colors, but most of what we'll pick up has been reserved by SHIP ASAP.
2023-01-05 ... Blankets and ShirtJacs
This afternoon I stopped by Better Team USA, who is making Blankets and ShirtJacs for us now. Martin DiBattista, the CEO, gave me the welcome news that ShirtJacs should be finished by the end of the month. I dropped off some "notions" and brought home some finished Blankets.
Supply chains are still a mess. And considerably more shaky for us, because we use only American-made notions (zippers, buttons, thread, cord locks, shock cord, etc., etc.). I heard zippers are being rationed! I have also heard of one large production run (not ours ... a much larger run) that had to be postponed for lack of zippers. And that meant the tailor shop had to give people time off.
We bought a lot of extra notions over the last year or two, so we are well-prepared/well stocked ... for now. Debby and I have decided that although we might appear over-stocked, we will re-order notions as we use them, and try to keep our inventory of notions very flush. Being unable to make a production run because we couldn't lay our hands on cord locks or size tags or thread would drive me up a wall. Can't let that happen.
Instructions for the sewing pros working on our ShirtJacs at Better Team
A King Blanket in the making!
2023-01-04 ... Not Much to Sell
I just finished the year-end inventory, and was surprised we have so few garments available. We still need to grow -- a lot! -- before WeatherWool becomes what I have been hoping for. But it's tremendous to see how interest in what we do has picked up. We ended 2022 with some CPOs still on hand, and only a smattering of other garments. We have a lot more garments coming shortly, and we've got a lot more Fabric in the works, too.
2023-01-02 ... Great to Hear!
We had a long talk this morning with a US Navy Vet. He told us he was calling because he'd recently visited Quantico for a range event. In attendance were a couple of Green Berets who said they'd been wearing and relying upon our Anoraks (Lynx Pattern) for years in Afghanistan. That's the kind of feedback that keeps us going, and it really made our day!
2023-01-01 ... Happy Ending of '22 and Into 2023!
Wishing everyone the Best Year Yet!
We certainly have many people to thank for all the good things of 2022. Customers, Partners, Family, Friends. And it's very meaningful to us that a lot of people fall into more than one of those categories.
For '23, we hope to keep going as we have been, only more so ... the best Hardcore Luxury, 100% American, 100% Wool All-Purpose Outerwear that we can figure out how to make. With the best Customer Service we can figure. But also, more inventory, more production, more offerings. As for the website and social media and occasional mailings, we are aiming for more information presented more clearly and in a more polished way.
Since we began this odyssey in 2009, we have sought the input of experts, our Partners, in the many phases of production. But we've not sought outside, professional help with our presentation. We still have no plans to advertise, but we have just begun to work with Advisor Trustin Timber, who has worked for years in both fashion and media, and has been wearing our wool for five years. Trustin (his business name) is our main media guy. Here is what Trustin posted to his own Instagram account when he announced his work with us to his 210,000 followers:
Life works in mysterious ways. Six years ago I quit my job working in fashion to scratch a few things off my bucket list. I couldn’t take a chance my hands, knees, and back would still be up for the challenge when I retire and I’d rather go through life with these experiences defining me instead of a fading dream. It was certainly a risk to give up a great job for a canoe, and an axe and some dreams but looking back I don’t regret it. The adventures, the friends, and the things I have accomplished certainly filled a desire no young man can satisfy sitting behind a desk. And as life would have it, it’s all come full circle. My most trusted companion throughout all the backcountry canoe trips, winter camps, documentary film shoots, and most of the days building my cabin has been WeatherWool garments keeping me dry and comfortable. So it’s an incredible honour to announce that I’m now officially part of the @weatherwool team. There are so few companies left in the world that prioritize quality, craftsmanship, and customer service above all else so I’m really honoured to be part of this one. I really hope I can help this family-owned and operated company gain the credibility they deserve for their decade + commitment to making the softest and strongest wool garments possible.
In many ways, I get to keep doing what I’m doing, but even more importantly I will get the opportunity to take my camera on the road with WeatherWool and share some of the great stories of others out there that might not otherwise get told. So if you don’t already follow @weatherwool please do so to keep up with some of the adventures we’ll be getting up to over there in the new year.
As for my woodworking and building projects, not to worry. This is only a part-time gig so I’ll still be making plenty of sawdust. I just cleared an area for a 20x28 TimberFrame workshop with a loft and there are even a few more cabins in the pipeline. Should be a good start to 2023.
Trustin will create content, as well as curate and edit content produced by others. He'll be posting to our Instagram and Facebook accounts, and some of the photos and videos on our website will also come from Trustin. Thanks to Trustin for this sharp start to 2023:
Our new efforts at presentation will absolutely not divert attention from our production and service, nor will we compromise our goals of ever-improving quality and service. But we have heard many times that our website, imagery, marketing, branding, etc., are nowhere near the level of our products and service ... and that these shortcomings hurt us. So, we will be very seriously attempting to bring our image up to the level of our products. However, I'm completely against becoming a company that relies on marketing, advertising and presentation to move product. Instead, I hope our products always outshine our presentation. But it's time that our presentation stops hurting us.